Gold Mining Equipment Exporter Datasheet
1. PAINPOINT driven اوپننگ
سون جي پروسيسنگ آپريشن کي منظم ڪرڻ مسلسل چئلينج پيش ڪري ٿو جيڪي سڌو سنئون توهان جي هيٺئين لائن تي اثر انداز ڪن ٿا. Are you contending with inconsistent recovery rates due to inefficient separation? Is excessive downtime for maintenance and liner replacement cutting into your production schedule? Are you facing rising operational costs from high energy consumption and water usage? ان کان سواء, does the complexity of your current setup require highly specialized operators, creating staffing vulnerabilities? These issues translate to tangible losses: every percentage point of unrecovered gold and every hour of unplanned downtime represents significant forgone revenue. The central question for plant managers is how to achieve higher throughput and recovery while controlling operational expenses and simplifying maintenance.
2. پيداوار جو جائزو
This datasheet details our advanced line of سينٽرفيوگل گولڊ ڪنسٽرٽر, a critical component for the gravity separation stage in hard rock and alluvial gold recovery circuits. This equipment is engineered to maximize the capture of fine gold that traditional methods often miss.
آپريشنل ڪم فلو:
1. فيڊ جو تعارف: ڍل, typically from a grinding circuit or screening plant, is continuously fed into the rotating concentrator bowl.
2. GForce Separation: High rotational speed generates centrifugal force, packing heavier gold particles against the collection grooves or riffles, while lighter gangue material is fluidized and washed away.
3. Concentrate Retention: Gold and other heavy minerals are trapped within the bowl's designed retention system.
4. Automatic/Manual Discharge: Depending on the model, concentrated material is either automatically discharged at set intervals or manually cleaned after a scheduled batch cycle.
5. Tailings Disposal: The waste tailings exit the machine for further processing or disposal.
ايپليڪيشن جو دائرو & حدون:
دائرو: مفت سون جي وصولي لاءِ مثالي >30 مائڪروون, as a primary concentrator in alluvial operations or as a secondary/tertiary concentrator in hard rock mills. Effective on both eluvial and placer deposits.
حدون: Not suitable for chemicalbound (ريفرڪٽري) سون يا الٽرافائن (<20 مائڪروون) ذرڙا بغير اڳڀرائي جي. Feed particle size and slurry density must be controlled within specified parameters for optimal performance.
3. بنيادي خاصيتون
متغير اسپيڊ ڊرائيو | ٽيڪنيڪل بنياد: Frequencycontrolled electric motor | آپريشنل فائدا: Operators can precisely adjust Gforce to match feed grade and particle size distribution in realtime for optimal recovery | ROI اثر: فيلڊ ڊيٽا ڏيکاري ٿو a 515% increase in fine gold recovery compared to fixedspeed units, maximizing yield from existing ore.
Ceramic Lined Concentrate Bowl | ٽيڪنيڪل بنياد: Highalumina سيرامڪ ڪپڙا مٿاڇري | آپريشنل فائدا: Exceptional abrasion resistance extends service life 3x longer than polyurethane liners in highsilica feeds, تبديلي جي تعدد کي گھٽائڻ | ROI اثر: Cuts longterm parts inventory costs and labor hours dedicated to liner replacement, lowering cost per operating hour.
خودڪار خارج ٿيڻ وارو نظام | ٽيڪنيڪل بنياد: پروگرام قابل منطق ڪنٽرولر (پي ايل سي) with timer/sensor activation | آپريشنل فائدا: Enables unattended operation during shift cycles with consistent concentrate removal, reducing operator intervention | ROI اثر: Improves overall plant throughput efficiency and allows personnel reallocation to other critical tasks.
LowPressure Feed System | ٽيڪنيڪل بنياد: Optimized feed cone design and inlet geometry | آپريشنل فائدا: Requires only standard slurry pump pressure (1025 پي ايس آءِ), eliminating the need for specialized highpressure pumps | ROI اثر: Reduces ancillary equipment capital cost and associated energy consumption by up to 30% for the concentration stage.
ماڊل فريم ڊيزائن | ٽيڪنيڪل بنياد: گڏهه, preengineered steel structure | آپريشنل فائدا: Simplifies transport to remote sites and allows for easier reconfiguration or expansion within the plant layout | ROI اثر: Reduces installation time and cost by approximately 25%, getting your operation to revenue generation faster.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري معيار | اسان جي Centrifugal گولڊ Concentrator حل | دستاويزي فائدو |
| : | : | : | : |
| سٺي سون جي وصولي جي شرح (<100 ميش) | 85% 92% | 94% 98% under controlled feed conditions | تائين 7% سڌارو |
| سراسري لائنر زندگي (ٻرندڙ کاڌو) | 800 1,200 ڪلاڪ (Polyurethane) | 2,500 3,500 ڪلاڪ (سيرامڪ) | ~200% improvement |
| مخصوص پاڻي واپرائڻ (m³/tonne فيڊ) | 1.8 2.5 m³/ٽن (Highpressure wash systems common on older models) This data point is often omitted but critical.| Targeted at <1.5 m³/tonne with efficient fluidization design| تائين 40% پاڻي جي استعمال ۾ گهٽتائي |
| Power Draw per tonne processed (kWh/t)| خاص طور تي مختلف آهي; often not optimized as a system.| Engineered lowpressure feed & efficient motor reduces ancillary load.| تائين 25% lower total connected load |
_Comparison based on total system load (concentrator + required feed pumps)._
5. ٽيڪنيڪل وضاحتون
ماڊل رينج جي گنجائش: From pilotscale units at 5 ٽين في ڪلاڪ (tph) to industrial production models handling up to 150 tph of slurry feed.
بجلي جي گهرج: اليڪٽرڪ موٽر مان ڊوڙندو آهي 3 kW کان 11 kW في يونٽ, ماڊل سائيز تي منحصر ڪري ٿو; standard voltages of 415V/50Hz or 480V/60Hz; other configurations available.
مواد جي وضاحت: Primary wear components constructed from highgrade stainless steel or coated carbon steel; concentrate bowls feature interchangeable ceramic or polyurethane liners; all wetted parts are corrosionresistant.
جسماني طول و عرض (Typical Production Model): Approximate footprint of 2m x 1.5m; height of ~1.8m; weight between 800kg 1500kg depending on configuration.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 50 ° C تائين محيطي درجه حرارت لاء ٺهيل; dustprotected برقي ملفوظات (IP65 درجه بندي); suitable for installation in covered but nonconditioned plants.
6. درخواست جا منظر
Hard Rock Mill – Gravity Circuit Optimization
| چيلنج:| A sulfide ore mill was losing significant fine free gold to the flotation tailings due to an outdated gravity circuit with low recovery below 100 ميش. |
| حل:| Two centrifugal gold concentrators were installed as tertiary concentrators, processing the combined concentrate from shaking tables and spirals.| نتيجا:| هڪ چوٿين اندر, overall plant recovery increased by 2.8%. The concentrators paid for themselves in under nine months through additional recovered ounces, with markedly lower operating costs than the previous jig system they supplemented.
Alluvial/Placer Mining Operation
| چيلنج:| A largescale placer operation needed higher throughput and more consistent performance than their legacy sluice systems offered, especially during fluctuations in feed grade.| حل:| A battery of four centrifugal concentrators was deployed in parallel as primary roughing units after trommel scrubbing.| نتيجا:| The operation achieved a consistent +95% recovery rate across variable feed conditions, with throughput increased by over 35%. The automated discharge reduced labor requirements per tonne processed by an estimated two manhours.
7. تجارتي خيالات
Our centrifugal gold concentrators are offered in three primary tiers:
1. معياري ڊيوٽي: For moderateabrasion feeds and continuous operations; includes core features with polyurethane liners.
2.
3.ڳري ڊيوٽي: انتهائي ٻرندڙ فيڊ لاء (high silica content); includes ceramic linings as standard and reinforced components.
4.Modular PlantReady Units: Preassembled on skidmounted frames with integrated feed sumps, پمپس, and control panels for rapid deployment.
اختياري خاصيتون & پيڪيجز:
Advanced PLC control with touchscreen HMI for full automation sequencing.
Secondary security enclosure packages.
Customized liner riffle patterns for specific ore characteristics.
Spare parts kits tailored to expected annual consumption.
خدمت & حمايت: جامع سروس پيڪيجز موجود آهن, ranging from basic warranty extension to full annual maintenance agreements including liner inspection/replacement schedules and performance optimization audits.
فنانسنگ جا اختيار: We work with international export finance partners to offer competitive leasing structures and project financing solutions tailored to mining capital expenditure cycles.
8.FAQ
Q1: Is this equipment compatible with my existing crushing/screening plant?
A1: Yes.Centrifugal concentrators are designed as modular additions.Given your slurry pump specifications and available footprint we can engineer a tiein solution.Feed preparation requirements will be detailed in our proposal
Q2:What is the expected impact on my daily operational routine?
A2:The design prioritizes operational simplicity.Training for basic control monitoring discharge cycle managementand routine inspection typically requires less than one shiftfor experienced mill operators
Q3:What are the critical spare parts I should inventory on site?
A3.We recommend an initial inventory of bowl liners drive beltsand specific seal kits based on your planned maintenance intervals.This list will be finalized during commissioning
Q4.How do you validate performance claims before purchase?
A4.We offer laboratoryscale testing of your representative ore samples at our facilityto generate recoveryspecific dataand can arrange pilot unit trials under mutually agreed terms
Q5.What is included in the standard delivery scope?
A5.The standard scope includes themain concentrator unitmotor starterboxand essential mounting hardwareAncillary pumps pipingand electrical cabling beyond themachine boundaryare typically quoted separately
Q6.What is the typical lead time from order todelivery?
A6.For standard modelslead time ranges from8to14weeksdependingon current production scheduleCustom configurations may require additional engineering time
Q7.Do you provide onsite commissioning support?
A7YesCommissioningand operator trainingbya qualified engineeris includedwith all purchasesThis ensures correct installationstartupprocedureand baseline performanceis established
