سون جي مائننگ جي سامان جو ٺيڪيدار ٺاهيندڙ نموني
1. PAINPOINT driven اوپننگ
سون جي پروسيسنگ آپريشن کي منظم ڪرڻ جي ضرورت آهي توازن جي ذريعي, بحالي جي شرح, ۽ آپريشنل خرچ. غير موثر يا ناقابل اعتبار سامان سڌو سنئون توهان جي هيٺئين لائن کي متاثر ڪري ٿو. ڇا توهان انهن مسلسل چئلينج کي منهن ڏئي رهيا آهيو?
سار سنڀال لاء اعلي Downtime: Frequent component wear and unplanned stops for repairs cripple your production schedule, costing thousands per hour in lost processing capacity.
Suboptimal بحالي جي شرح: Inefficient separation or leaching processes mean valuable micron gold is lost to tailings, representing a direct revenue leak.
اضافي آپريشنل خرچ: High energy consumption for grinding and material handling, coupled with the labor intensity of constant monitoring and adjustment, منافعي جي مارجن کي ختم ڪري ٿو.
ماحولياتي & حفاظت جي تعميل جا خطرا: Managing cyanide solutions, tailings containment, and volatile material dust requires robust, failsafe equipment designs to mitigate liability.
اسڪاليبلٽي حدون: Inflexible systems that cannot adapt to varying ore grades or throughput targets hinder operational agility and expansion plans.
The right contractmanufactured gold mining equipment is engineered to address these exact issues.
2. پيداوار جو جائزو
هي پراڊڪٽ لائن ڳري ڊيوٽي تي مشتمل آهي, precision engineered سون جي کوٽائي جو سامان for extraction and beneficiation processes. As a contract manufacturer, we design and fabricate customconfigured systems based on proven principles to meet specific plant requirements.
عام آپريشنل ڪم فلو:
1. پرائمري ڪرشنگ & ڏاڪڻ: Customdesigned jaw crushers, مخروط crushers, and ball/SAG mills reduce runofmine ore to the optimal liberation size.
2. ڪشش ثقل ڪنسنٽريشن & درجه بندي: Cyclones, سرپل, or shaking tables separate coarse freemilling gold from gangue material.
3. ليچ ڪرڻ & جذب ڪرڻ (CIL/CIP): Agitated leach tanks with efficient oxygen introduction dissolve gold, followed by adsorption onto activated carbon in a series of tanks.
4. ايليوشن & اليڪٽروننگ: Loaded carbon is treated to strip gold into solution, which is then plated onto cathodes via electrowinning cells.
5. Smelting & ٽائلنگ جو انتظام: Cathode sludge is smelted into doré bars, while inert tailings are safely transported to storage facilities.
ايپليڪيشن جو دائرو: Suitable for greenfield projects, plant expansions, and retrofit upgrades for alluvial (رکڻ وارو) ۽ سخت پٿر (لوڊ) جمع.
اهم حدون: Final recovery rates are dependent on ore mineralogy; equipment must be specified based on comprehensive metallurgical test work.
3. بنيادي خاصيتون
Modular Tank Design | ٽيڪنيڪل بنياد: Standardized submodules with flanged connections | آپريشنل فائدا: Significantly reduced field installation time and cost; allows for easier future plant reconfiguration or expansion | ROI اثر: Cuts construction timeline by up to 30%, وقت جي پيداوار کي تيز ڪرڻ
HighEfficiency DualImpeller Agitation | ٽيڪنيڪل بنياد: Computational Fluid Dynamics (سي ايف ڊي)optimized impeller geometry for uniform solids suspension and oxygen transfer | آپريشنل فائدا: حاصل ڪري ٿو >95% leaching efficiency within a shorter retention time; prevents settling and dead zones | ROI اثر: Reduces cyanide consumption by 815% and increases overall recovery
Abrasion Resistant لائنر سسٽم | ٽيڪنيڪل بنياد: Interchangeable liners of graded chromemoly steel or specialized rubber compounds in highwear zones | آپريشنل فائدا: Extends service life of mill internals, pump volutes, and pipeline elbows; minimizes maintenance frequency | ROI اثر: Lowers total cost of ownership by reducing spare parts inventory and labor hours for replacement
Advanced Process Control Interface | ٽيڪنيڪل بنياد: PLC/SCADA system with preconfigured PID loops for density, پي ايڇ, سطح, and flow control | آپريشنل فائدا: Provides stable process operation with minimal operator intervention; enables realtime data logging for performance optimization | ROI اثر: Improves consistency, reduces reagent overuse, and allows leaner crew staffing
گڏيل حفاظت & ڪنٽينشن | ٽيڪنيڪل بنياد: Doublewalled tank design on leach circuits with leak detection sensors and bunded spill containment | آپريشنل فائدا: Mitigates risk of environmental incidents; ensures compliance with stringent international mining codes | ROI اثر: Reduces potential liability costs and insurance premiums while safeguarding social license to operate
Optimized Carbon Handling Circuitry | ٽيڪنيڪل بنياد: Pneumatic or hydraulic carbon transfer systems with minimized pipe bends and wear points | آپريشنل فائدا: Reduces physical degradation (انتشار) of activated carbon fines during transfer between stages | ROI اثر: Lowers carbon consumption costs by up to 20% سالانه
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري معيار | اسان جي گولڊ مائننگ جو سامان حل | دستاويزي فائدو |
| : | : | : | : |
| Leach Tank Agitation Efficiency (Mass Transfer Coefficient) | 1520 hr⁻¹ (for standard radial impellers) | 2832 hr⁻¹ (with optimized dual impellers)| تائين 60% سڌارو |
| Liner Life in Primary Grinding Mills (for equivalent ore) | 4,500 5,500 ڪلاڪ | 6,500 7,500 ڪلاڪ| ~30% longer service life |
| Specific Energy Consumption Grinding Circuit| وڏي پيماني تي مختلف آهي; بنياد تي مقرر ڪيو ويو آهي 100%| جي سراسري گهٽتائي 812% through optimized drive & mill design| تائين 12% توانائي جي بچت |
| آن سائيٽ تنصيب & ڪم ڪرڻ جو وقت| 100% (for fully fieldwelded structures)| Reduced by approximately 2530%| Saves weeks on critical path schedule|
| Activated Carbon Attrition Losses| ~1015% per cycle in pneumatic transfer|<5% per cycle in optimized system| At least a 50% reduction in carbon loss |
5. ٽيڪنيڪل وضاحتون
Specifications are projectspecific; below represents a sample range for key components.
قابليت / درجه بندي: Ball Mills from 500kW to 7+ ميگاواٽ; CIL/CIP Tank Trains from 500 m³ to 4,000 m³ total volume.
بجلي جي گهرج: Designed for both highvoltage motor drives (3.3kV 11kV) and lowvoltage control systems (400V/480V). متغير فريڪوئنسي ڊرائيو (وي ايف ڊيز) are standard for pump and fan control.
مواد جي وضاحت:
اسٽرڪچرل اسٽيل: AS/NZS 3678 گريڊ 350 or ASTM A36.
Platework Contacting Slurry: ASTM A240 Grade 316L Stainless Steel or Carbon Steel with proprietary wearresistant linings.
پائپنگ: SCH80 abrasionresistant polyethylene (HDPE/LLDPE) or lined steel pipe.
جسماني طول و عرض: Modular tanks typically fabricated in segments up to max shipping dimensions (~4m x 4m x 12m). Field assembly completed on your prepared foundations.
ماحولياتي آپريٽنگ رينج: Equipment designed for ambient temperatures from 20°C to +50°C. Electrical components rated to IP66/NEMA 4X for dust/moisture protection.
6. درخواست جا منظر
اولهه آفريڪا هارڊ راڪ مائن توسيع
چيلنج:
جي ذريعي throughput وڌائڻ لاء هڪ موجوده آپريشن جي ضرورت آهي 40% but had limited footprint space within the existing plant layout. The leaching circuit was identified as the bottleneck.
حل:
We supplied a compact,
modular CarboninLeach (سون جي کوٽائي جو سامان) tank train designed as a parallel expansion module. It utilized taller tank designs with our highefficiency agitation system to maximize volume within the constrained area.
نتيجا:
The modular design allowed tiein during a planned shutdown without disrupting the original circuit. The new circuit achieved design capacity within two weeks of startup,
contributing directly to the overall plant’s increased throughput target.
MidScale Artisanal & SmallScale Mining Formalization Project
چيلنج:
A governmentbacked initiative aimed to consolidate several small operations into a centralized,
environmentally sound processing facility,
requiring robust yet simpletooperate equipment that minimized chemical handling risks.
حل:
We provided a complete,
containerized gravityflotationleach (سون جي کوٽائي جو سامان) package,
featuring integrated safety containment,
automated reagent dosing,
and simplified control interfaces suitable for trained local technicians.
نتيجا:
The plant achieved over
92%
recovery rates from complex ores while meeting all environmental discharge standards,
demonstrating that formalized operations can be both profitable
and responsible.
7. تجارتي خيالات
اسان جي معاهدي جي پيداوار ماڊل پروجيڪٽ جي پيماني تي لچڪدار مهيا ڪري ٿي:
قيمت جا درجا:
Standard Module Fabrication: Cost based on tonnage of steel,
machining hours,
and purchased components (پمپس,
موٽرون).
Engineered Package Supply: Lumpsum turnkey pricing for defined process islands (مثال,
complete grinding module,
CIL train).
EPC/EPCM Collaboration: Integrated pricing within an Engineering,
خريداري,
Construction Management framework for full plant builds.
اختياري خاصيتون & واڌارو: ترقي يافته اوزار پيڪيجز (
online particle size analyzers),
spare part kits (
gear sets,
bearing assemblies),
and extended automation capabilities (
fleet management telemetry).
سروس پيڪيجز: سالياني معائنو معاهدو,
predictive maintenance planning support,
and remote diagnostic access via secure VPN connection are available postcommissioning.
فنانسنگ جا اختيار: We work with international export credit agencies
and project finance partners
to offer structured leasetoown
or deferred payment plans aligned with your project's cash flow milestones.
8.FAQ
1.ق:
How do you ensure your customfabricated modules will interface correctly with our existing plant infrastructure?
اي:
Our engineering phase includes a comprehensive review of your existing P&IDs ,
structural foundations ,
and utility tiein points .
اسان تفصيلي انٽرفيس ڊرائنگ مهيا ڪندا آهيون
for client approval before fabrication commences ,
ensuring fitforpurpose integration .
2.ق:
آرڊر جي جڳهه کان عام ليڊ ٽائيم ڇا آهي
to shipment?
اي:
ليڊ ٽائيم پيچيدگي جي لحاظ کان مختلف آهن .
For major modules like leach tanks or mill shells ,
a realistic timeline is
20
32 هفتا .
ھن ۾ تفصيلي انجنيئرنگ شامل آھي ,
مواد جي خريداري ,
ٺاھڻ ,
and shop testing .
تڪڙي اختيارن کي دستياب ٿي سگھي ٿو .
3.ق:
Can your equipment handle highly abrasive or highclaycontent ores?
اي:
ها .
We specify materials based on your provided ore characteristics .
For abrasive ores ,
we recommend upgraded liner materials .
For clayrich ores ,
we can incorporate design modifications in thickeners
and agitation systems
to mitigate rheological challenges .
4.ق:
What level of training do you provide for our operations team?
اي>
We include comprehensive commissioning support
and handson operator training as standard .
This covers normal operation ,
معمولي سار سنڀال جا طريقا ,
مسئلا حل ڪرڻ جي هدايتن ,
and safety protocols specific t o the installed equipment .
5.ق:
Are your designs compliant with major international standards?
اي>
Our core engineering adheres t o AS/NZS , ASTM , ISO , an d other relevant standards f or structural design , pressure vessels , an d electrical safety . We clearly identify any jurisdictionspecific requirements needed f or certification i n your region during th e quotation phase .
6.ق:
How do you handle warranty an d postwarranty technical support?
اي>
We offer an initial warranty covering defects i n materials an d workmanship f rom th e date o f commissioning . Our technical support team remains available postwarranty f or advisory services , wit h priority given t o clients holding active service agreements .
7.ق:
Do you offer performance guarantees on recovery rates ?
اي>
While we guarantee th e mechanical performance an d duty specifications o f th e supplied equipment , final metallurgical recovery i s dependent o n multiple factors beyond our control , including feed grade an d mineralogy . بهرحال , we base our process designs o n lockedcycle test work t o ensure they are capable o f achieving target recoveries under specified conditions .
