گولڊ مائننگ سامان ڪمپنين جي فهرست
1. PAINPOINT driven اوپننگ
Managing a gold processing operation means contending with persistent challenges that directly erode profitability. جڏهن جائزو وٺندي سون جي کوٽائي جو سامان, plant managers and engineering contractors consistently face several critical issues: inconsistent recovery rates due to inefficient separation, leading to measurable gold loss in tailings; excessive downtime from equipment wear in abrasive, highclay, or sulfiderich ore bodies; and rising operational costs from high water consumption, energyintensive processes, and frequent component replacement. Are you achieving maximum payable gold recovery from your complex ore? Is your current circuit’s availability under 90%, creating costly production gaps? How much capital is tied up in maintenance inventories and unplanned repairs? حق سون جي کوٽائي جو سامان must provide a definitive answer to these questions by delivering reliable, موثر, and economically optimized mineral processing.
2. پيداوار جو جائزو
This product line encompasses advanced centrifugal concentrators for gravity separation, a critical stage in modern سون جي کوٽائي جو سامان circuits. Designed for both primary recovery and scavenging applications, this system enhances overall plant yield by capturing fine gold that traditional methods miss.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ جي تياري: Slurry from the milling circuit is classified and screened to optimal particle size.
2. توجهه: The slurry is introduced into a rapidly rotating drum, جتي سينٽرفيوگل قوت ڪشش ثقل کي وڌائي ٿي, separating highdensity gold particles from gangue material.
3. جمع: Concentrated gold collects in internal grooves or riffles.
4. Automatic Discharge: پروگرام ٿيل وقفن تي, the system halts rotation and flushes the concentrate to a secure collection point, گھٽ ۾ گھٽ دستي سنڀالڻ.
5. Tailings Disposal: ختم ٿيل ٻوٽو (tailings) exits continuously for further processing or disposal.
ايپليڪيشن جو دائرو & حدون:
دائرو: Highly effective for freemilling alluvial and hard rock ores; excellent as a scavenger unit after flotation or cyanidation circuits; suitable for operations ranging from 10 جي طرف 200 tons per hour per unit.
حدون: Performance diminishes on ultrafine (<10 مائڪروون) or fully locked (ريفرڪٽري) gold without pretreatment. Requires consistent feed density and particle size distribution for optimal efficiency.
3. بنيادي خاصيتون
متغير فريڪوئنسي ڊرائيو (وي ايف ڊي) ڪنٽرول | ٽيڪنيڪل بنياد: سڌائي electromechanical رفتار ضابطو | آپريشنل فائدا: Operators can finetune rotational speed in realtime to match changing ore characteristics (مثال, مٽي جو مواد, gold granulometry), maintaining peak recovery without shutdowns. | ROI اثر: فيلڊ ڊيٽا ڏيکاري ٿو a 38% increase in recovery over fixedspeed units when processing variable ore blends.
CeramicLined Fluidization Cones | ٽيڪنيڪل بنياد: Advanced wearresistant ceramic components in highabrasion zones | آپريشنل فائدا: Eliminates metaltoore contact in critical wear areas, drastically reducing maintenance frequency and preventing iron contamination of concentrate. | ROI اثر: Extends service life by over 400% compared to polyurethane standards, reducing spare parts cost and downtime.
Programmable Automatic Discharge Cycle | ٽيڪنيڪل بنياد: PLCcontrolled sequencing of concentrate flushing | آپريشنل فائدا: Removes operator dependency for timing, ensures consistent concentrate grade, and allows unattended operation during shift changes or breaks. | ROI اثر: Improves security of recovered gold and can reduce labor requirements for concentration cleanup by up to 70%.
LowPressure HydroWater Wash System | ٽيڪنيڪل بنياد: Optimized hydraulic design for efficient fluidization with minimal water pressure | آپريشنل فائدا: Achieves effective bed fluidization and concentrate cleaning using up to 30% less process water than previousgeneration designs. | ROI اثر: Lowers water pumping costs and reduces load on water recovery circuits in waterconstrained sites.
Modular Bowl Design | ٽيڪنيڪل بنياد: Interchangeable concentrating bowl assemblies | آپريشنل فائدا: Enables rapid changeover (<2 ڪلاڪ) between bowl types optimized for different particle size ranges (مثال, coarse vs. fine gold). | ROI اثر: ٻوٽي جي لچڪ کي وڌائي ٿو; one machine can serve multiple duty points by swapping bowls instead of purchasing separate specialized units.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار | Centrifugal Concentrator Solution | فائدو (% سڌارو) |
| : | : | : | : |
| سٺي سون جي وصولي جي شرح (2,000 ڪلاڪ (with ceramic lining)| +167% longer operational runtime |
| مخصوص پاڻي واپرائڻ (m³/ton پروسيس ٿيل)| وڏي پيماني تي مختلف آهي; اڪثر غير اصلاحي| Precisely engineered lowflow system| تائين 30% پاڻي جي استعمال ۾ گهٽتائي |
5. ٽيڪنيڪل وضاحتون
پروسيسنگ جي صلاحيت: کان ترتيب ڏئي سگهجي ٿو 15 جي طرف 180 tons per hour per unit, depending on model and feed density.
بجلي جي گهرج: Main drive motor rated at 11 ڪلواٽ 22 ڪلواٽ (15 ايڇ پي 30 ايڇ پي), dependent on model size; معياري صنعتي ٽن مرحلن جي طاقت تي هلندي آهي.
مواد جي وضاحت: Primary wear surfaces lined with highalumina ceramic (>85% الو); structural frame fabricated from ASTM A36 steel with corrosionresistant coating.
جسماني طول و عرض: Footprint ranges from approximately 2m x 2m for pilotscale units to 4m x 4m for highcapacity industrial models.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 50 ° C تائين محيطي درجه حرارت لاء ٺهيل; electrical components rated to IP65 for dust and moisture protection.
6. درخواست جا منظر
Alluvial Placer Operation – High Clay Content Ore
چيلنج: A largescale placer mine experienced severe blinding of traditional sluices due to high clay content, causing significant fine gold loss (>35%) and requiring constant manual cleaning.
حل: Implementation of twostage centrifugal concentrators as the primary recovery method after scrubbing.
نتيجا: Consistent recovery rates above 88% were achieved despite variable clay levels; automatic discharge eliminated manual cleanup labor; overall site yield increased by 22%.
Hard Rock Mill – Scavenger Duty PostGrinding
چيلنج: A CIP/CIL plant identified persistent gravityrecoverable gold reporting to leach tails despite an existing gravity circuit, سڌي طرح آمدني جي نقصان جي نمائندگي ڪري ٿو.
حل: Installation of a highG centrifugal concentrator on the cyclone underflow stream as a dedicated scavenger unit before leaching.
نتيجا: The unit recovered an additional 0.8 g/ton of gold from tailings streams previously considered barren; payback period was calculated at under six months based on incremental recovered metal value.
7. تجارتي خيالات
Equipment pricing is structured into three primary tiers based on capacity and automation level:
1. معياري ڊيوٽي يونٽ: For welldefined ore bodies or pilot plants; includes core VFD control & automatic discharge.
2. HeavyDuty Unit: For highly abrasive ores or continuous operation; features full ceramic lining package & enhanced structural supports.
3.
Optional features include integrated feed distribution systems with density control sensors remote monitoring via SCADA interface packages
Service packages are offered as annual Planned Maintenance Agreements which include scheduled inspections priority parts dispatch
Financing options are available through our partner network including operating lease structures that preserve capital expenditure budgets
8.FAQ
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