Fda منظور پٿر Crusher پلانٽ فئڪٽري قيمت
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع دير سان توهان جي مجموعي پيداوار جي مارجن کي ختم ڪري رهيا آهن? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, the crushing phase is often the primary bottleneck. عام چئلينج شامل آهن:
سار سنڀال لاءِ اضافي وقت: بار بار لائنر تبديليون, برداشت جي ناڪامي, and unexpected breakdowns can halt your entire production line for days, گم ٿيل پيداوار ۾ هزارين في ڪلاڪ خرچ.
متضاد پيداوار جي درجه بندي: Fluctuations in feed material or machine performance lead to offspec aggregate, پيداوار جي رد ٿيڻ جي نتيجي ۾, ٻيهر ڪرڻ جي قيمت, ۽ غير مطمئن گراهڪ.
Unscheduled Operational Costs: اضافي حصو واپرائڻ, high energy use per ton processed, and laborintensive adjustments create financial uncertainty.
Regulatory and Safety Compliance Risks: مٽي جي اخراج کي منظم ڪرڻ, شور جي سطح, and equipment safety to meet stringent site and environmental regulations adds complexity and potential liability.
What if your primary crushing station could deliver predictable throughput with lower operational expenditure? The solution lies in specifying equipment engineered for reliability and efficiency from the ground up.
2. پيداوار جو جائزو
The FDA Approved Stone Crusher Plant refers to a stationary or semimobile crushing and screening system where all electrical components, motor assemblies, and lubrication systems utilize FDAapproved materials for specific applications. This is critical for operations where processed stone may contact consumable products, such as in agricultural lime or certain industrial fillers. The core of the plant is a heavyduty jaw crusher or primary impactor designed for highabrasion environments.
آپريشنل ڪم فلو:
1. ابتدائي گھٽتائي: روم (RunofMine) feed material is dumped into a vibrating grizzly feeder, which bypasses fines and directs oversize to the primary crusher.
2. ڪِرڻ & ماپڻ: The primary crusher reduces material to a conveyable size. Critical contact parts are constructed with alloys compatible with FDA standards where required.
3. مواد جي منتقلي & اسڪريننگ: Crushed stone is conveyed to a screening unit where it is separated into precise product fractions.
4. Stockpiling or Secondary Crushing: Onspec material is routed to stockpile conveyors; oversize may be recirculated through a secondary cone or impact crusher for further reduction.
ايپليڪيشن جو دائرو & حدون:
دائرو: Ideal for quarrying limestone, گرينائيٽ, بيسالٽ, درياهه جي پٿر; production of aggregate for construction, روڊ جو بنياد; processing of agricultural lime; specialized industrial mineral preparation.
حدون: Not designed for metallic ore processing or highly plastic/claybound materials without significant preprocessing. وڌ ۾ وڌ فيڊ سائيز ۽ سختي ماڊل جي مخصوص انجنيئرنگ جي حدن کان محدود آهن.
3. بنيادي خاصيتون
پيٽرن ٿيل لائنر برقرار رکڻ وارو نظام | ٽيڪنيڪل بنياد: Hydraulic cylinder adjustment and locking mechanism | آپريشنل فائدا: Enables liner changes in under 2 hours without manual backing bar removal | ROI اثر: تائين جي گھٽتائي گھٽائي ٿي 70% per changeout cycle versus traditional wedge systems
Intelligent Load Management | ٽيڪنيڪل بنياد: PLC ڪنٽرول متغير فریکوئنسي ڊرائيو (وي ايف ڊي) paired with pressure sensors | آپريشنل فائدا: Automatically regulates feed rate based on crusher motor amperage, preventing overloads and tramp metal damage | ROI اثر: Protects major components from catastrophic failure; فيلڊ ڊيٽا ڏيکاري ٿو a 40% غير منصوبابندي بندن ۾ گهٽتائي
FDACompliant Lubrication Circuit | ٽيڪنيڪل بنياد: Sealed lubrication system using NSF/H1/FDAapproved greases & oils | آپريشنل فائدا: Eliminates risk of product contamination in sensitive applications; extends bearing life with superior antiwear additives | ROI اثر: Meets stringent industry certification requirements; reduces bearingrelated failures by an average of 30%
ماڊلر لباس اجزاء ڊيزائن | ٽيڪنيڪل بنياد: Symmetrical wear part geometry & standardized mounting | آپريشنل فائدا: Allows rotation of wear parts like jaw dies for extended service life; simplifies inventory management | ROI اثر: Increases wear material utilization by up to 50%, استعمال جي شين جي قيمت گھٽائڻ
Integrated Dust Suppression Manifold | ٽيڪنيڪل بنياد: Preplumbed nozzle system at key transfer points with flow control valves | آپريشنل فائدا: Provides effective dust control from initial feed point without requiring field fabrication | ROI اثر: Ensures immediate compliance with environmental regulations; reduces water usage by targeting spray precisely
مرڪزي گريسنگ پوائنٽ | ٽيڪنيڪل بنياد: Singlepoint connection linking all major bearing lubrication points | آپريشنل فائدا: محفوظ ڪري ٿو, rapid routine maintenance from one groundlevel station during operation pauses | ROI اثر: Increases scheduled maintenance adherence by operator crews by an estimated 25%, enhancing longterm reliability
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري معيار | Our FDA Approved Stone Crusher Plant Solution Documented Advantage |
| : | : | : |
| دستيابي (اپٽائم) | 8590% (شيڊول ٿيل & اڻڄاتل) >92% Sustained Availability
فائدو: +1525% گم ٿيل پيداوار جي وقت ۾ گهٽتائي |
| قيمت في ٽون (لباس جا حصا) abrasive گرينائيٽ فيڊ جي بنياد تي $0.85 $1.10/ٽين $0.65 $0.75/ٽين
فائدو: تائين 30% گھٽ استعمال لائق خرچ |
| Energy Consumption Average kWh/ton processed Industry testing demonstrates 812% سڌارو
فائدو: 812% lower power draw via optimized kinematics & وي ايف ڊي |
| Setup/Reconfiguration Time For modular plants requiring relocation Multiple skidmounted modules with prerigged connections
فائدو: 40% faster site deployment |
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: 200 800 ٽي پي ايڇ (ٽين في ڪلاڪ), ماڊل جي جوڙجڪ ۽ فيڊ مواد تي منحصر ڪري ٿو.
پرائمري کولہو جا اختيار: جهيڙيندڙ (42”x60” to 56”x72”) يا افقي شافٽ متاثر ڪندڙ (48”x60” rotor).
بجلي جي گهرج: مکيه کولہو ڊرائيو کان 300 HP کان 600 ايڇ پي; total plant connected power typically 600 1200 ڪلواٽ.
مواد جي وضاحت: Crusher frame fabricated from highstrength steel plate (ASTM A36/A572); Liners available in multiple grades of manganese steel (14%,18%,22%); FDAcompliant contact surfaces available upon request.
جسماني طول و عرض (عام پرائمري ماڊل): ڊگھائي ~ 18m, ويڪر ~ 5m, Height ~6m. Weight approximately 95130 ميٽرڪ ٽين.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 50 ° C تائين محيطي درجه حرارت لاء ٺهيل (4°F کان +122°F). Dust suppression system rated for operation up to 95% نسبتي نمي.
6. درخواست جا منظر
Agricultural Lime Production Facility Challenge Required consistent production of fine aglime while ensuring zero risk of oil or grease contamination from machinery contacting the final product Solution Installation of a complete primary & secondary crushing circuit featuring sealed bearings and an FDAcompliant lubrication system throughout Results Achieved certified product purity for direct application on farmland while increasing plant throughput by 22% due to higher crusher reliability.
Urban Quarry Operating Under Strict Regulations Challenge Needed to significantly reduce particulate emissions (PM10/PM2.5) and noise levels to comply with new city ordinances near residential zones Solution Deployment of our stone crusher plant with integrated dust suppression manifold housed within acoustic cladding panels Results Particulate emissions reduced by over 95%, meeting regulatory thresholds without auxiliary equipment costs.
Road Base Contractor with Multiple Sites Challenge High mobilization costs and extended setup times when moving equipment between temporary quarry sites over a threeyear highway project Solution Utilization of our skidmounted modular plant design with preassembled electrical interconnects Results Reduced average site setup time from ten days to six days per relocation, saving an estimated $18k per move in labor and equipment rental.
7. تجارتي خيالات
Our pricing structure is based on a modular configuration approach:
Base Tier Plant: پرائمري کولہو ماڊل شامل آهن, feeder module basic discharge conveyor standard electrical controls
Enhanced Tier Plant: Base tier plus integrated dust suppression onboard hydraulic systems advanced automation package
Full Circuit Tier Plant Enhanced tier plus secondary crushing module screening tower additional radial stackers
اختياري خاصيتون شامل آهن:
Automated wear part monitoring sensors
Remote telematics package
سياري سازي کٽ
Customized discharge heights
We offer comprehensive service packages ranging from annual inspections through fullsite operation support Financing options including capital lease operating lease project financing are available through our partners subject credit approval
8.FAQ
Q What does 'FDA Approved' specifically refer within this stone crusher plant?
A The designation applies specifically lubricants seals gasket materials any component that could potentially contact processed stone applications requiring foodgrade certification such agricultural lime These components meet FDA Title CFR requirements Machinery itself not 'approved' but built specifications that prevent contamination
Q How does this plant integrate existing screening conveying infrastructure?
A Our plants are engineered standard interface dimensions can be adapted via custom chutework transition sections Engineering team will review your existing layout provide detailed integration drawings ensure compatibility prior fabrication
Q What typical expected operational lifespan major components?
A With proper maintenance per our schedule structural frames are designed minimum year service life Major rotating assemblies like shafts bearings have documented service intervals exceeding operating hours Liner life varies materially but our design maximizes utilization before replacement required
Q Are spare parts readily available what lead times should we anticipate?
A We maintain strategic inventory critical wear parts common consumables at regional service centers Standard parts typically ship within hours For major fabricated components lead times vary weeks depending complexity current order book we provide transparent forecasts upon request
Q Do you provide installation commissioning support?
A Yes we offer tiered commissioning packages ranging from supervisory oversight where your team performs installation full turnkey erection managed our certified field engineers Scope defined contract phase ensure clear responsibilities
