Fda Approved Iron Ore Crushing Plant Catalog
1. PAINPOINT driven اوپننگ
ڇا توهان جي لوهه جي پروسيسنگ عملن کي غير مطابقت واري فيڊ سائيز جي ڪري محدود آهي, اڻ رٿيل سار سنڀال, and rising energy costs? Inefficient primary crushing creates bottlenecks that ripple through your entire beneficiation circuit, سڌو سنئون اثر ۽ منافعي تي. انهن عام چئلينجن تي غور ڪريو:
ضرورت کان وڌيڪ بند وقت: Unplanned stoppages for liner changes or mechanical repairs in your primary crusher can cost thousands per hour in lost production.
اعلي آپريٽنگ خرچ: Inefficient crushing cycles and excessive power draw from poorly matched equipment inflate your costperton metric.
پيداوار جي معيار جي تبديلي: Inconsistent output size distribution from the primary stage overloads downstream screening and secondary crushing, پلانٽ جي مجموعي ڪارڪردگي کي گھٽائڻ.
گھڻائي واري لباس جي قيمت: The highly abrasive nature of iron ore leads to rapid wear on crusher components, resulting in high spare parts consumption and labor for replacements.
Is your current primary crushing solution delivering the reliability and costefficiency required in today's market? The foundation of a profitable iron ore plant is a robust, highcapacity primary crushing circuit.
2. پيداوار جو جائزو: FDA Approved Iron Ore Crushing Plant
This product description details our engineered primary crushing station, specifically configured for hightonnage iron ore processing. هي ٽرنڪي ماڊل رن آف مائن جي شروعاتي سائيز جي گھٽتائي لاءِ ٺهيل آهي (روم) لوهه, typically reducing material from up to 1.5meter feed down to a conveyable product for further processing.
آپريشنل ڪم فلو:
1. ROM iron ore is dumped into a heavyduty vibrating grizzly feeder (وي جي ايف ايف وي جي ايف).
2. The VGF removes sub100mm fines via a scalping section and evenly feeds oversize material into the jaw crusher or gyratory crusher.
3. The primary crusher performs the initial compressive breakage of the ore.
4. Crushed product is discharged onto a main plant conveyor for transport to the next processing stage.
ايپليڪيشن جو دائرو & حدون:
دائرو: Ideal for greenfield installations or expansion projects requiring capacities from 1,500 ختم ڪرڻ 10,000 ٽين في ڪلاڪ (tph). Suited for magnetite, هيماتائٽ, ۽ ٻيا لوھ کڻڻ وارا معدنيات.
حدون: هي هڪ بنيادي ڪرشنگ حل آهي; secondary and tertiary crushing require additional circuit design. فيڊ جي سائيز کي کولہو جي ڊزائين ڪيل وڌ کان وڌ انٽيڪ طول و عرض جي اندر ڪنٽرول ڪيو وڃي.
3. بنيادي خاصيتون
HeavyDuty Vibrating Grizzly Feeder (وي جي ايف ايف وي جي ايف) | ٽيڪنيڪل بنياد: اعلي طاقت واري اسٽيل جي تعمير ترتيب ڏيڻ واري گرزلي بار سان | آپريشنل فائدا: Scalps fines to bypass the crusher, reduces wear, and ensures even feed distribution for optimal cavity utilization | ROI اثر: Increases effective crusher capacity by up to 15% and extends wear life of primary liners
Hydrostatic Crusher ڊرائيو سسٽم | ٽيڪنيڪل بنياد: Direct hydraulic drive for the main shaft | آپريشنل فائدا: لوڊ هيٺ هموار شروعاتي مهيا ڪري ٿي, رڪاوٽون صاف ڪرڻ لاء واپسي وارو آپريشن, ۽ لامحدود متغير رفتار ڪنٽرول لاء بهترين throughput لاء | ROI اثر: Eliminates costly shearing of mechanical drive components; فيلڊ ڊيٽا ڏيکاري ٿو a 30% بند ٿيڻ سان لاڳاپيل بند وقت ۾ گهٽتائي
ماڊلر لائنر ڊيزائن | ٽيڪنيڪل بنياد: Segmented manganese steel liners secured with boltin systems | آپريشنل فائدا: Enables partial liner replacement and significantly reduces changeout time compared to monolithic liners | ROI اثر: Reduces liner maintenance downtime by approximately 40%, مزدورن جي خرچن کي گھٽائڻ ۽ دستيابي کي وڌائڻ
ترقي يافته چيمبر جاميٽري | ٽيڪنيڪل بنياد: Computermodeled nip angle and crushing chamber profile | آپريشنل فائدا: Optimizes compressive force application for iron ore’s fracture characteristics, improving reduction ratio and particle shape | ROI اثر: Delivers a more consistent product size, reducing recirculation load and energy consumption in downstream stages
مرڪزي خودڪار لوبريڪيشن | ٽيڪنيڪل بنياد: پروگراميبل سسٽم سڀني نازڪ بيئرنگن کي درست گريس حجم پهچائڻ | آپريشنل فائدا: Ensures optimal bearing health regardless of operator intervention, protecting against contaminant ingress in dusty environments | ROI اثر: صنعت جي جاچ ڏيکاري ٿو سڌو سنئون لاڳاپو سان 60% increase in major bearing service life
RockBreaker Integration Platform | ٽيڪنيڪل بنياد: Reinforced chassis with preengineered mounting points | آپريشنل فائدا: Allows for safe installation of stationary rock breaker to address hangups at the crusher inlet without manual intervention | ROI اثر: Mitigates a major safety risk and prevents prolonged stoppages due to bridging
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (Average Jaw/Gyratory) | اسان جو لوهه لوهه جي ڪرشنگ پلانٽ حل | فائدو (% سڌارو) |
| : | : | : | : |
| دستيابي (مقرر ڪيل وقت) | 9294% | 96%+| +34% |
| لائنر تبديل ڪرڻ جو وقت (ڪلاڪ) | 2436 ڪلاڪ (مڪمل سيٽ) | 1418 ڪلاڪ| ~ 45% تيز |
| Tonnage per kWh (توانائي جي ڪارڪردگي) بيس لائين = 100 Indexed Score = Industry Standard = Baseline = Indexed Score = Industry Standard = Baseline = Indexed Score = Industry Standard = Baseline = Indexed Score = Industry Standard = Baseline = Indexed Score = Industry Standard=100Index=100Index=100Index=100Index=100Index=100Index=100Index=100Index=100Index=100Index=100Index=100Index=100Index=100Index=100Index=Industry Standard)| Indexed Score = Industry Standard)| Indexed Score = Industry Standard)| Indexed Score = Industry Standard)| Indexed Score = Industry Standard)| Indexed Score = Industry Standard)| Indexed Score = Industry Standard)| Indexed Score=|IndustryStandard|=IndustryStandard|=IndustryStandard|=IndustryStandard|=IndustryStandard|=IndustryStandard|=IndustryStandard|=IndustryStandard|=IndustryStandard|=IndustryStandard|=IndustryStandard|=IndustryStandard|=IndustryStandard)=105110| +510% |
| ناڪامي جي وچ ۾ وچولي وقت (ايم بي ايف) مکيه اجزاء| ~ 4,000 ڪلاڪ| 5,500+ ڪلاڪ| +37% |
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: کان ترتيب ڏئي سگهجي ٿو 1,500 tph ڏانهن 10,000+ tph.
کولہو جي قسم جا اختيار: Heavyduty jaw crusher or primary gyratory crusher.
فيڊ سائيز وڌ ۾ وڌ: Up to 1,500mm (59").
ڊسچارج سيٽنگ جي حد: 150mm 300mm (6" 12"), adjustable based on model.
بجلي جي گهرج: Total installed power ranges from 450 kW کان مٿي 1.2 MW depending on capacity selection; اعلي وولٹیج جي فراهمي لاء ٺهيل (6.6kV عام).
مواد جي وضاحت: مکيه فريم اعلي tensile اسٽيل مان ٺهيل; wear liners manufactured from ASTM A128 manganese steel; جڙيل مصر جي اسٽيل مان shafting.
جسماني طول و عرض (Module): Approximate footprint range: Length 2540m x Width 812m x Height 810m.
ماحولياتي آپريٽنگ رينج: 30 ° C کان + 50 ° C تائين وسيع گرمي پد لاء ٺهيل; dustsealed bearings and components standard.
6. درخواست جا منظر
گرين فيلڊ ميگنيٽائٽ ڪنسٽرٽر پروجيڪٽ
Challenge A new mine required a primary crushing plant capable of processing very hard magnetite ore at >6，000 tph with extreme reliability， as any downtime would delay concentrator rampup． Initial designs using standard crushers projected high liner wear costs．
Solution Implementation of our gyratorybased FDA approved iron ore crushing plant with modular liners， hydrostatic drive，and an oversized heavyduty VGF．
حاصل ڪيل نتيجن جي مسلسل ذريعي 6，200 tph during commissioning． Liner life exceeded projections by 18%，and plant availability averaged 96．5％in the first year．
Existing Hematite Processing Plant Expansion
Challenge An aging jaw crusher station was the bottleneck， limiting plant expansion goals． Frequent blockages caused erratic feed to downstream processes，and maintenance was laborintensive．
Solution Replacement with our turnkey FDA approved iron ore crushing plant module，designed as a direct retrofit into the existing flow sheet，including an integrated rockbreaker．
Results Primary throughput increased by 35％immediately． Blockages were reduced by over 90％，and automated lubrication cut scheduled maintenance hours by 25％per month．
7. تجارتي خيالات
Equipment pricing is tiered based on capacity（tph）and selected core crusher type（jaw vs．gyratory）．
قيمت جا درجا：
Tier I（7，000 tph）：Configured with large gyratory crushers．
اختياري خاصيتون：
ترقي يافته حالت مانيٽرنگ سينسر (وائبريشن，گرمي پد)
مٽي دٻائڻ وارو نظام انضمام
Wear liner monitoring system
Extended warranty packages
سروس پيڪيجز：
A comprehensive selection is available including：
سالياني چڪاس &optimization plans
Onsite parts inventory holding agreements
Remote diagnostics &technical support packages
فنانسنگ جا اختيار：
Flexible commercial leasing structures are available through partners，
allowing CAPEX preservation． Project financing may be considered
for largescale developments．
8. FAQ
Q What if my ROM feed size varies significantly？
A The heavyduty VGF和hydrostatic drive are specifically designed to handle variance．The reversible hydraulic drive can clear minor blockages automatically，
and chamber geometry accommodates reasonable fluctuation without significant efficiency loss．
Q How does this solution integrate with my existing control system？
A The FDA approved iron ore crushing plant module comes with its own PLCbased control panel which communicates via standard industrial protocols（Modbus TCP/IP，
Profibus）．It can operate as a standalone unit or be fully integrated into your central SCADA system．
Q What is the expected operational impact on my workforce？
A The design prioritizes safety和reduces manual labor．Features like centralized lubrication，
modular liners和remote diagnostics reduce time spent on hazardous tasks和routine checks，
allowing your team to focus on oversight和optimization．
Q Are there long lead times for critical wear parts？
A We maintain regional inventory hubs for fastmoving wear items like liner sets．
Using proprietary alloy specifications ensures consistent performance和availability．
Q Can you provide assistance with foundation design和civil works？
A Yes．With purchase we provide detailed foundation drawings，
load data和anchor bolt specifications required by your civil engineering contractor
for proper installation．
Q What are the commercial terms典型for such equipment？
A Terms are typically FCA our manufacturing facility．
شپنگ、insurance和installation are quoted separately based on project location．
Payment milestones are tied to engineering approval、manufacturing completion、
and shipment．
Q Is operator training included？
A Comprehensive training on operation、معمولي سار سنڀال、
and safety procedures is included with installation commissioning，
conducted both at our facility during FAT和onsite during startup
