Fda Approved Gyratory Crusher Factory Price
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع وقت ختم ڪري رهيا آهن توهان جي پلانٽ جي منافعي کي? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, بنيادي ڪرشنگ اسٽيج اهم مالي اثرن سان گڏ هڪ نازڪ رڪاوٽ آهي. عام چئلينج شامل آهن:
اڻ شيڊول بند وقت: Premature failure of critical wear components like mantles and concaves leads to production halts, ھزارين في ڪلاڪ جي خرچ ۾ گم ٿي وڃڻ.
اعلي سار سنڀال خرچ: بار بار, laborintensive liner changes and mechanical adjustments consume both manhours and spare parts budgets.
غير مطابقت واري پيداوار جي ماپ: Fluctuations in feed material can cause offspec product, creating inefficiencies downstream in secondary crushing and milling circuits.
توانائي جي گھٽتائي: Older or poorly designed crushers draw excessive power per ton of processed material, سڌو سنئون متاثر ٿيندڙ خرچن تي.
Is your current primary crusher a source of variable cost and reliability concerns? هڪ مضبوط, engineered solution designed for maximum uptime and controlled operating expense is not just an equipment purchase—it's a strategic investment in plant stability.
2. پيداوار جو جائزو
The FDA Approved Gyratory Crusher represents the pinnacle of heavyduty primary crushing technology for hightonnage mining and aggregate operations. This machine is engineered to accept runofmine feed material directly from haul trucks, providing the first stage of size reduction.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: وڏو کاڌو مواد (عام طور تي 1500mm تائين) is directed into the crushing chamber from above.
2. Gyratory Crushing Action: A centrally mounted mantle gyrates within a stationary concave, چيمبر جي ڀتين جي خلاف نچوڙ ڪندي مواد کي گھٽائڻ لاء compressive قوت لاڳو ڪرڻ.
3. خارج ٿيڻ: Crushed product exits through the bottom of the chamber via the adjustable discharge setting, which controls the final product size.
ايپليڪيشن جو دائرو: Ideal for largescale hard rock mining (ٽامي, لوهه, سون), highvolume aggregate quarries, and major industrial mineral processing plants requiring throughput from 2,000 ختم ڪرڻ 10,000 tph.
حدون: گھٽ ٽينج آپريشن لاء مناسب ناهي (<1000 tph), recycling applications with high contaminant levels, or processing highly abrasive materials without specific liner alloy specifications.
3. بنيادي خاصيتون
پيٽرن ٿيل لائنر برقرار رکڻ وارو نظام | ٽيڪنيڪل بنياد: Hydraulicmechanical duallocking mechanism | آپريشنل فائدا: Eliminates liner movement and backing material wear; reduces scheduled mantle/concave change time by up to 40%. | ROI اثر: Lowers labor costs per maintenance event and increases crusher availability for production.
Intelligent Chamber Automation | ٽيڪنيڪل بنياد: Realtime pressure and position sensors integrated with PLC control | آپريشنل فائدا: Automatically maintains optimal chokefed conditions and compensates for wear; مسلسل پيداوار جي درجه بندي کي يقيني بڻائي ٿي. | ROI اثر: Improves downstream circuit efficiency by up to 15% and reduces power draw variance.
HighStrength Mainframe Design | ٽيڪنيڪل بنياد: محدود عنصرن جو تجزيو (ايف اي اي)optimized cast steel construction | آپريشنل فائدا: ناقابل برداشت مواد مان چوٽي لوڊ برداشت ڪري ٿو; prevents frame fatigue cracking over decades of service. | ROI اثر: Eliminates risk of catastrophic structural failure and associated multiweek downtime costs.
Integrated Dust Sealing & لوڻ جو نظام | ٽيڪنيڪل بنياد: Positivepressure labyrinth seals with conditioned oil circulation | آپريشنل فائدا: Protects critical bearings and eccentric components from abrasive dust ingress; extends bearing life by a factor of 23x. | ROI اثر: Drastically reduces bearing replacement frequency—a major maintenance cost center.
EcoEfficient Drive System | ٽيڪنيڪل بنياد: Direct VSD (متغير اسپيڊ ڊرائيو) coupling with hightorque motor | آپريشنل فائدا: Allows operators to tune crusher speed to feed characteristics; provides softstart capability reducing grid stress. | ROI اثر: فيلڊ ڊيٽا تائين ڏيکاري ٿو 12% مخصوص توانائي جي استعمال ۾ گهٽتائي (kWh/ٽن) مقرر رفتار سسٽم جي مقابلي ۾.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار | FDA Approved Gyratory Crusher Solution | فائدو (% سڌارو) |
| : | : | : | : |
| لائنر زندگي (اباڻڻ وارو اٽو)| ~ 6 مهينا| 89 مهينو| +33% جي طرف +50% |
| ناڪامي جي وچ ۾ وچولي وقت (ايم بي ايف)| ~ 1,200 ڪلاڪ| 1,800+ ڪلاڪ| +50% |
| ٽونس ڪرشڊ في ڪلو ايڇ| ماڊل جي لحاظ کان مختلف آهي| Documented improvement through optimized kinematics & ڊرائيونگ جي ڪارڪردگي| +8% جي طرف +12% |
| سار سنڀال بند وقت (سالياني)| 1014 ڏينهن / سال| 68 ڏينهن / سال| 40% |
| دستيابي| ~92%| مسلسل >96%| +4 سيڪڙو پوائنٽون |
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: مان ترتيب ڏيڻ وارا ماڊل 2,500 TPH کان مٿي 10,000 ٽي پي ايڇ.
فيڊ کولڻ: کان 1,000 ايم ايم x 1,400 mm تائين 1,800 ايم ايم x 2,800 ايم ايم.
موٽر پاور: معياري حد کان 450 kW کان مٿي 1 ميگاواٽ; configured based on application requirements.
Mainframe Material: Hightensile strength cast steel (ASTM A148).
Liner Materials Options: مينگنيز اسٽيل معيار; optional alloys available for extreme abrasion/corrosion.
آپريٽنگ طول و عرض: Footprint tailored to model; typical base diameter between 5m 8m.
Ambient Operating Range: Designed for stable operation from 20°C to +50°C with appropriate lubrication packages.
6. درخواست جا منظر
وڏي پيماني تي ڪاپر مائن جي توسيع | چيلنج: A planned expansion required a new primary crusher capable of handling increased ore hardness variability while operating on a constrained maintenance schedule within an arid environment prone to dust ingress. Downtime costs exceeded $80k per hour.| حل: Installation of an FDA Approved Gyratory Crusher equipped with the intelligent chamber automation system and enhanced positivepressure dust sealing package.| نتيجا: Achieved consistent throughput at design capacity within two weeks of commissioning. The automated system stabilized feed surges from the pit. Bearingrelated inspections after one year showed minimal contamination—extending projected service life significantly against target KPIs.
Major Granite Aggregate Producer Seeking Efficiency Gains | چيلنج: The existing primary gyratory was a major consumer of electrical power and required frequent liner adjustments due to uneven wear patterns caused by slabby feed material.| حل: Replacement with an FDA Approved Gyratory Crusher featuring the EcoEfficient Drive System (وي ايس ڊي) optimized for variable feed geometry.| نتيجا: Specific energy consumption decreased by an average of ~10%. More uniform liner wear extended service intervals by approximately six weeks per cycle across three years postinstallation data review.
7. تجارتي خيالات
The capital investment in an FDA Approved Gyratory Crusher is structured around longterm total cost of ownership (ٽي سي او).
قيمت جا درجا: ماپ / گنجائش جي بنياد تي (مثال, Model Series GC60 for midrange tonnage vs. GC90 for superheavy duty). Base pricing includes crusher assembly mainframe drive motor lubrication system
and basic automation controls
Optional Features Available at Quotation:
Advanced Predictive Maintenance Sensor Suite
Special Alloy Liner Packages
Extended Range VSD Systems
Turnkey Installation Project Management
سروس پيڪيجز:
Platinum Support Annual Contract Includes scheduled inspections priority parts dispatch dedicated technical support
Component Exchange Program For major assemblies like eccentric cartridges reducing lead time for repairs
Financing Options Flexible capital solutions including equipment leasing longterm rental with purchase option project financing support are available through certified partners
8 FAQ
Q What level of site preparation foundation work is required?
A These are heavyduty permanent installations Detailed foundation drawings specifying reinforced concrete volume loadbearing requirements anchor bolt patterns are provided as part of engineering documentation Site civil work must be completed prior to delivery
Q How does this crusher integrate with our existing PLC/SCADA system?
A The crushers control system features standard industrial communication protocols Modbus TCP/IP OPC UA Integration documentation is provided Our engineers can collaborate with your automation team during commissioning
Q What is the expected lead time from order placement?
A Lead times vary based on model specification complexity Current standard lead times range between months months subject To order confirmation Expedited manufacturing slots may be available
Q پيش ڪيل ڪارڪردگي جي ضمانت ڏني وئي آهي?
A Yes performance guarantees are provided based on mutually agreed test protocols using specified feed material Guarantees typically cover throughput capacity product size distribution And maximum power consumption
Q What training Is provided For our operations And maintenance teams?
A Comprehensive training Is included covering safe operation routine maintenance procedures troubleshooting diagnostics Training Is conducted onsite during commissioning
