Fda Approved Coke Vibration Screen Prices
1. PAINPOINT driven اوپننگ
Is your bulk material handling operation struggling with the high costs and inefficiencies of traditional screening for foodgrade powders like confectioner’s sugar, flour, or beverage ingredients? Operational challenges with standard vibrating screens directly impact your bottom line and compliance status.
پيداوار جي آلودگي جو خطرو: Metaltometal contact in vibrator mechanisms can generate minute ferrous particles, posing a critical threat to product purity and creating a significant liability for FDAregulated facilities.
گھڻي سار سنڀال & بند وقت: Traditional eccentric drive systems with numerous bearings and lubricants require frequent servicing. Unscheduled downtime for maintenance halts production lines, گم ٿيل پيداوار ۾ هزارين في ڪلاڪ خرچ.
Inefficient Fines Removal & Product Loss: Inadequate screen deck technology or poor vibration dynamics can lead to blinding (screen clogging) or the passage of oversized contaminants. This results in either offspec product requiring reprocessing or valuable product being wasted as oversize.
شور & وائبريشن جي منتقلي: Excessive mechanical vibration transmits into support structures, leading to worker fatigue, potential structural damage, and difficulty meeting workplace safety standards.
Are you searching for a screening solution that prioritizes hygienic design, reduces total cost of ownership, and ensures consistent product quality without compromising on throughput?
2. پيداوار جو جائزو
The FDA Approved Coke Vibration Screen is a highperformance, linear motion vibrating screener engineered specifically for the precise sizing and scalping of foodgrade and pharmaceutical powders where contamination control is paramount. "ڪوڪ" in this context refers to the equipment's suitability for handling fine, freeflowing materials like confectioner's sugar (icing sugar), not petroleum coke.
آپريشنل ڪم فلو:
1. ڪنٽرول ٿيل فيڊ: Bulk material is evenly introduced onto the inlet flange of the fully enclosed screen body.
2. DualMotor Linear Vibration: Two synchronized vibratory motors generate a linear throwing motion, efficiently conveying material across the screen deck while stratifying particles for accurate separation.
3. قطعي جدائي: Material is separated into defined fractions through one or multiple screen decks (overs, mids, ڏنڊ), with apertures selected for your specific cut point.
4. Sanitary Discharge: Separated fractions exit through dedicated, sealed discharge spouts into downstream processes or collection systems.
5. QuickChange Accessibility: The screen frame opens rapidly via quickrelease clamps, allowing for fast screen mesh changes and inspection without tools.
ايپليڪيشن جو دائرو: Ideal for fine (50 ميش ڪرڻ 400 ميش) dry powder screening in food (beverage mixes, مصالحو), pharmaceutical (excipients), ۽ ڪيميائي صنعتون. Designed for capacities typically ranging from 1 جي طرف 50 metric tons per hour depending on model and material.
حدون: Not designed for heavyduty scalping of large (>50ايم ايم) rocky material, wet slurry screening, or highly abrasive industrial minerals processing.
3. بنيادي خاصيتون
Hygienic USDA/FDA Compliant Design | ٽيڪنيڪل بنياد: Fully stainless steel construction (contact & noncontact parts), polished welds, sealed vibrator motors | آپريشنل فائدا: Eliminates corrosion pockets; prevents lubricant or ferrous contamination; allows for effective washdown | ROI اثر: Reduces product rejection risk and audit nonconformities; protects brand reputation.
Dual Vibrator Motor Drive System | ٽيڪنيڪل بنياد: ٻه ٻاهران لڳل, synchronized industrial vibrator motors generating linear motion | آپريشنل فائدا: No internal gears, شافٽ, or bearings requiring lubrication; minimal maintenance points; vibration amplitude is easily adjusted via motor weights | ROI اثر: Cuts planned maintenance labor by up to 70% versus eccentric drives; eliminates cost of specialty lubricants.
Fully Enclosed & DustTight Body | ٽيڪنيڪل بنياد: Gasketed panels and flanges with continuous welds create a negativepressure environment | آپريشنل فائدا: Contains dust entirely, improving plant air quality and operator safety; prevents product loss to atmosphere | ROI اثر: Reduces waste; lowers HVAC filtration load; ensures compliance with occupational exposure limits.
QuickRelease Deck Access System | ٽيڪنيڪل بنياد: Pneumatic or manual quickrelease clamps allow singleoperator access to screen decks in under 60 سيڪنڊ | آپريشنل فائدا: Dramatically reduces downtime for screen changes, معائنو, or cleanout between batches | ROI اثر: ٻوٽن جي دستيابي کي وڌائي ٿو; provides flexibility for short production runs with different specifications.
Modular Screen Frame & Mesh System | ٽيڪنيڪل بنياد: Independent tensioned screen frames compatible with synthetic polyurethane or stainless steel wire mesh | آپريشنل فائدا: Enables rapid mesh replacement; allows use of specialized cleaning ballsystems to combat blinding | ROI اثر: قابل استعمال زندگي وڌائي ٿو; maintains consistent throughput quality over longer periods.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (Mechanical Eccentric Screens) | FDA Approved Coke Vibration Screen Solution | فائدو (% سڌارو) |
| : | : | : | : |
| Risk of Product Contamination | High Internal lubricated bearings & gears near product zone | None Externally mounted sealed vibrators & no internal lubrication points >99% گهٽتائي |
| سالياني سار سنڀال جا ڪلاڪ| ~ 120 ڪلاڪ (تبديليون برداشت ڪرڻ,lubrication شيڊول,بند وقت) ~40 hours (primarily motor inspection/cleaning) ~ 67٪ گهٽتائي |
| اسڪرين جي تبديلي جو وقت| 6090 منٽ (bolted covers,misalignment issues) <10 منٽ (quickclamp system) ~ 85٪ گهٽتائي |
| توانائي جي ڪارڪردگي (ڪلوواٽ/ٽن)| Higher due to mechanical friction losses Lower due to direct vibratory drive Field data shows 1520% سڌارو |
| شور جي سطح تي 1 ميٽر| 8590 ڊي بي(اي) <75 ڊي بي(اي) Significant reduction aiding OSHA compliance |
5. ٽيڪنيڪل وضاحتون
ماڊل رينج & ظرف: ۾ موجود 8 standard sizes from 0.6m x 1.2m to 2.4m x 6.0m deck sizes. کان صلاحيتون 1 TPH تائين 50 TPH for dry confectioner’s sugar at 40 mesh separation.
بجلي جي گهرج: کان ٻه وائبريٽر موٽر 0.25 kW کان 7.5 kW each depending on model size.Total installed power ranges from 0.5 kW to15 kW.STandard supply:400V/50Hz/3 مرحلو(Other voltages available).
مواد جي وضاحت: All product contact parts are constructed from304or316Lstainless steel.Ra surface finish ≤0 .8 μm on contact surfaces.Noncontact structural supports are carbon steel with FDAapproved epoxy coating.
جسماني طول و عرض & وزن: Varies by model.Largest model(2 .4mx6 .0م):Approx.length9 .5m(width3 .0mheight2 .8m).Weight approx.,9000kg.
Environmental Operating Range Ambient temperature:20°Cto+40°C.Maximum relative humidity95%(غير ڪنڊينسنگ).Designedforindoorinstallation.CIP(CleanInPlace)compatiblewithoptionalequipment.
6 درخواست جا منظر
[Beverage Mix Manufacturing] Challenge A major beverage producer faced frequent microcontamination alerts in their instant drink mix line traced back t o metallic wear particles from an older vibrating screener causing batch rejections Solution ImplementationofanFDAApprovedCokeVibrationScreenwith316Lstainlessconstructionandexternallymountedvibrators Results Zero contaminationrelatedrejectionsover18monthsofoperation Screenchangeovertimeforproductswitchoversreducedfrom75to8minutes increasinglineutilizationby12%
[Industrial Bakery Premix Facility] Challenge A bulk flourandpowdered ingredienthandlingplant experiencedexcessive dust emissionsandproductlossduringthetransferandscreeningprocess leadingtohousekeepingissuesandregulatoryconcerns Solution InstallationofafullyencloseddusttightCokeVibrationScreenintegratedwithapneumaticconveyingsystem Results Containedallprocessdust eliminatingvisibleemissions Productrecoveryimprovedbyestimated2 .5%annuallypayingfortheequipmentinunder24months
7 تجارتي خيالات
Equipment pricing tiers are structured based on machine size capacity constructionmaterialgradeandspecificcertificationrequirements
بنيادي سامان جو درجو(Standard304SSUSDA):$25000$85000
Premium Hygiene Tier(316LSSFullFDAPharmaceuticalDocumentation):$40000$140000
Optional Features Costaddedfor:CIPsprayballsystems explosionproofmotorsspecializedscreenmeshtypesairknife deblindingkits integratedcontrolpanelswithHMI
Service Packages Availableinclude:
BasicWarranty12monthsonparts&محنت
ExtendedProtectionPlan36monthscriticalcomponentcoverage
سالياني چڪاس&PerformanceAuditContract
Financing Options Flexiblecommercialleasingarrangementsareavailablethroughpartnerfinancialinstitutions typicallyoffering24to60monthtermswithcompetitive ratestohelppreservecapitalexpenditurebudgets
8 FAQ
Q What certifications do these screens carry?
A OurFDAApprovedCokeVibrationScreensaremanufacturedtocomplywithUSDAFDA21CFRPart117 CGMPguidelinesandcanbesuppliedwithfullmaterialcertificates traceabilitydocumentsand3 .1materialcertificatesasperEN10204
Q Are they compatible with our existing pneumatic conveying line?
A Yes Theyaredesignedwithmatchedflangedinletsandoutlets Standardsizessimplifyintegrationintoexistingpowderhandlingsystems Theencloseddesignmaintainssystempressurebalance
Q How does the absence of internal lubrication impact long term reliability?
A Sealedfor lifevibratormotorsareindustrialgradecomponentsratedfor thousandsofhoursofcontinuousoperation Eliminatinginternalgearsandbearingsremovesthemostcommonfailurepointsin traditionalscreensleadingtomorepredictableperformanceandreducedsparepartsinventory
Q Can you handle multiple separations in one unit?
A Yes Multideckconfigurationsarestandard Wetypicallyoffertwoorthreedeckmodelsallowingfortheproductionofthreeorfourfractions overs mids fines simultaneouslyfromasinglefeedstream
Q What is the lead time for delivery?
A Forstandardmodels leadtimeistypically1014weeksfromorderconfirmation Customconfigurationsmayrequireadditionalengineeringtime
Q Do you offer test trials with our specific material?
A Yes Weprovidecomprehensivetestingatourdedicatedprocesslaboratoryorfacilitatemobiletestunitrentals Thisallowsyoutoverifycapacity separationefficiencyandfinalproductqualitywithyouractualmaterialbeforepurchase
