ايف ڊي اي منظور ٿيل ڪوڪ وائبريشن اسڪرين اسيمبلي پلانٽ
FDAApproved Coke Vibration Screen Assembly Plant: Engineered for Purity, ڪارڪردگي, and Zero Contamination
1. PAINPOINT driven اوپننگ
Managing the final screening stage for foodgrade or pharmaceuticalgrade coke presents unique and costly challenges. A single contamination event can lead to an entire batch rejection, resulting in substantial financial loss and reputational damage. Are you facing these critical issues?
پيداوار جي آلودگي جو خطرو: Metaltometal contact, lubricant leakage from bearings, or particulate shedding from screen decks can introduce foreign materials into your product stream, violating FDA compliance and endangering consumer safety.
Inefficient Fines Removal & Product Degradation: Inconsistent vibration or poor screen deck design leads to blinding, گھٽتائي ذريعي, and an inability to precisely separate fines. This results in offspec product and wasted yield.
اضافي سار سنڀال Downtime: Standard industrial screens are not designed for the rigorous hygiene standards required. صفائي, معائنو, and part replacement are timeconsuming, directly impacting your plant’s operational availability.
سنسار & Sanitation Challenges: Residual coke particles and moisture in a standard assembly can promote corrosion within the frame and components, creating harborage points for bacteria and making FDAmandated cleaninplace (CIP) procedures ineffective.
مرڪزي سوال آهي: how do you achieve highcapacity, reliable particle sizing while guaranteeing a contaminantfree process that meets stringent regulatory audits?
2. پيداوار جو جائزو
This FDAApproved Coke Vibration Screen Assembly Plant is a complete, turnkey screening system engineered specifically for the final classification of calcined petroleum coke (سي پي سي) intended for food, pharmaceutical, or other highpurity applications. It is designed as a fully enclosed unit to prevent external contamination and facilitate sanitation.
آپريشنل ڪم فلو:
1. ڪنٽرول ٿيل فيڊ: Prescreened coke is introduced via an FDAcompliant feed chute onto the first screen deck.
2. قطعي جدائي: Multiple screen decks with defined mesh sizes utilize controlled linear or elliptical vibration to stratify material efficiently, removing fines and oversize particles.
3. Clean Product Streams: Accepted product (وچولي) is discharged through dedicated, sealed outlets. Fines and oversize are separately conveyed to designated collection points.
4. Contained Environment: The entire screening process occurs within a sealed housing equipped with FDAgrade gaskets and inspection windows.
5. Sanitation Readiness: The system is designed for rapid washdown with sloped surfaces, quickrelease clamps on access panels, and drainage ports.
ايپليڪيشن جو دائرو: Final sizing of food/pharmaceuticalgrade calcined petroleum coke (سي پي سي), precision separation of specialty carbons.
حدون: Not intended for primary crushing of raw green coke or for extremely abrasive nonfood mineral processing outside its specified wear material grades.
3. بنيادي خاصيتون
Hygienic ClampTogether Assembly | ٽيڪنيڪل بنياد: FDAcompliant 304/316L stainless steel construction with polished finishes | آپريشنل فائدا: Eliminates bolt threads and lap joints that trap particles; enables rapid disassembly for inspection and cleaning | ROI اثر: Reduces sanitation labor time by up to 60% versus bolted designs, minimizing production line changeover windows.
Sealed Vibration Mechanism | ٽيڪنيڪل بنياد: Dusttight vibrator motor housings with FDAaccepted lip seals; optional internal air purge system | آپريشنل فائدا: Prevents lubricant ingress into product zone and protects bearings from corrosive dust | ROI اثر: بيئرنگ سروس جي زندگي کي 23x وڌائي ٿو, eliminating a primary source of product contamination and unplanned downtime.
QuickChange Screen Deck System | ٽيڪنيڪل بنياد: Tensioned polyurethane or stainless steel mesh decks with sanitary attachment rails | آپريشنل فائدا: Allows a single operator to replace screen panels in under 10 minutes without tools | ROI اثر: Increases plant flexibility for different product grades and restores full capacity faster after maintenance.
Sanitary Frame Design | ٽيڪنيڪل بنياد: Continuous welds polished to a 4 ختم ڪر; coved corners; integrated CIP spray ball ports | آپريشنل فائدا: Prevents material buildup and bacterial growth; supports validated cleaning protocols | ROI اثر: Ensures continuous compliance with FDA audits, avoiding costly production halts for deep cleaning.
Optimized Vibration Dynamics | ٽيڪنيڪل بنياد: Computermodeled vibratory motion tuned for coke particle flow characteristics | آپريشنل فائدا: Minimizes particle degradation (انتشار) while maximizing screening efficiency and throughput per square foot of deck area | ROI اثر: Improves yield of onspec product by 38% compared to poorly tuned industrial screens.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | Industry Standard Screen Assembly | Our FDAApproved Coke Vibration Screen Solution | فائدو (% سڌارو) |
| : | : | : | : |
| Sanitation Compliance Time | Manual scrubbing of complex assemblies (812 ڪلاڪ) | Validated CleaninPlace (CIP) procedure (100% سڌارو |
| اسڪريننگ جي ڪارڪردگي (درستگي) | ~8590% efficiency on fine meshes (<40 ميش) | مسلسل 9397% efficiency on same meshes | ~58% More Product Yield |
| Material Changeover Time (Deck Swap) | 4590 minutes with tools & multiple personnel | 30 RA standard mill finish 50% Smoother Surface |
5. ٽيڪنيڪل وضاحتون
ظرف & درجه بندي: مان ماڊلز 20 TPH کان 150 TPH throughput capacity for coke bulk density (~0.50.8 t/m³). لاء ٺهيل 24/7 مسلسل آپريشن.
بجلي جي گهرج: Vibrator motors from 2 x 2 HP کان 2 x 10 HP depending on model; standard supply at 460V/60Hz/3Ph; ٻيا voltages موجود آهن.
مواد جي وضاحت: Primary product contact surfaces: ASTM A270 compliant 4 polish finish stainless steel (304 or optional AISI316L). Structural frame members are carbon steel with corrosionresistant coating suitable for washdown environments.
جسماني طول و عرض: ماڊل طرفان متغير; typical footprint range from \(3m L x \(1\).8m W\) تائين \(6m L x \(2\).5m W\). Height typically under \(2\).5m including feed hopper.
ماحولياتي آپريٽنگ رينج: Ambient temperature range of \(0°C\) جي طرف \(40°C\) (\(32°F\) \(104°F\)). نمي رواداري تائين \(95\%\) غير ڪنڊينسنگ.
6. درخواست جا منظر
[FoodGrade CPC Producer] چيلنج: A major producer faced recurring audit findings due to potential crosscontamination in their final screening line using modified industrial equipment. Manual cleaning was inconsistent and documentation was inadequate.
[Specialty Carbon Manufacturer] چيلنج: Producing highvalue modified carbon required separating ultrafine particles (\(5\%\) ڏنڊ جي نسل).
[MultiGrade Coke Facility] چيلنج: The plant produced both industrialgrade ۽ foodgrade coke on shared lines using the same equipment.
[FoodGrade CPC Producer] حل: Implementation of two parallel FDAapproved vibration screen assemblies with CIP documentation packages.
[Specialty Carbon Manufacturer] حل: Installation of a customconfigured assembly featuring polyurethane decks on all contact points
[MultiGrade Coke Facility] حل: Installation of a dedicated hygienic assembly on the foodgrade line
[FoodGrade CPC Producer] نتيجا: Achieved consistent audit readiness
[Specialty Carbon Manufacturer] نتيجا: Achieved target purity specifications
[MultiGrade Coke Facility] نتيجا: Enabled simultaneous production
7 تجارتي خيالات
اسان جا حل پيش ڪيا ويا آھن ٽن پرائمري سطحن ۾:
1\. بنيادي نظام جو درجو
Includes core hygienic assembly
starting at approximately $85
000 USD depending on size
۽ گنجائش گهرجون
اختياري خاصيتون:
• Advanced CIP automation package
• Explosionproof motor ratings
• Integrated metal detection systems
• Custom discharge spouting configurations
• Remote monitoring sensors
سروس پيڪيجز:
• ڪم ڪرڻ & آپريٽر جي تربيت
• Annual inspection & certification program
• Priority parts fulfillment guarantee
فنانسنگ جا اختيار:
We work with thirdparty lenders
to offer equipment leasing structures
or extended payment terms over \[24\]
\[36\]
يا \[60\] مهينا
8 FAQ
Q1 Is this assembly compatible with our existing upstream crushers?
A1 Yes provided your feed material meets the specified size distribution Our engineering team can review your current process flow
Q2 اسان جي مجموعي پلانٽ جي توانائي جي استعمال تي متوقع اثر ڇا آهي?
A2 Field data shows these assemblies typically operate within industrystandard power bands The efficiency gains in yield often result in net energy savings per ton produced due to reduced recirculation loads
Q3 Are spare parts readily available given the specialized materials?
A3 We maintain an inventory of all critical wear items including sanitary gaskets specialized bearings etc ensuring nextbusinessday shipping availability under our service contracts
Q4 Can we conduct factory acceptance testing before shipment?
A4 Yes we strongly recommend FAT where we demonstrate performance metrics such as sanitation access noise levels etc prior to delivery This ensures all specifications are met before installation at your site
