Fda Approved 250 300tph Stone Crushing Plant Dealer
1. PAINPOINT driven اوپننگ
ڇا توھان منظم ڪري رھيا آھيو ھڪڙي وچولي وڏي پيماني تي مجموعي آپريشن ۽ مسلسل رڪاوٽن کي منهن ڏيڻ جيڪي منافعي کي ختم ڪن ٿا? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, هڪ 250300 TPH stone crushing plant is a critical production asset, اڃا تائين عام عملياتي چئلينج خاص طور تي ان جي سيڙپڪاري تي واپسي کي گهٽائي سگهن ٿا.
متضاد فيڊ & بند وقت: فيڊ جي سائيز ۽ سختي ۾ ڦيرڦار ڪرشر اسٽالن جي ڪري ٿي, unplanned stops for clearing blockages, and costly hours of nonproductive time.
اعلي سار سنڀال خرچ & Parts Wear: لينر جي وقت کان اڳ ناڪامي, بيئرنگ, and conveyors due to improper system synchronization or substandard components creates unpredictable repair budgets and parts inventory headaches.
Final Product Specification Drift: مسلسل درجه بندي جي مجموعي چشمي کي پورا ڪرڻ ۾ ناڪامي (مثال, poorly shaped cubical product, حد کان وڌيڪ ڏنڊ) leads to product rejection, گھٽ مارڪيٽ جي قيمت, ۽ خام مال ضايع ڪيو.
غير موثر توانائي جو استعمال: A plant not optimized for its duty cycle consumes excess power per ton of output, directly impacting your operational cost structure.
ريگيوليٽري & حفاظت جي تعميل جا خطرا: Dust emission control failures or complex, unsafe access points for maintenance can result in work stoppages and regulatory fines.
مرڪزي سوال بڻجي ٿو: توهان ڪيئن حاصل ڪندا قابل اعتماد, specificationgrade output at 250300 TPH while controlling operational costs and maximizing equipment uptime? The answer lies in a properly engineered, integrated system from an authorized dealer.
2. پيداوار جو جائزو
This product details a complete, اسٽيشنري FDA Approved 250300tph Stone Crushing Plant. This turnkey system is designed for highvolume production of aggregates for road base, ڪنڪريٽ اسفالٽ, and construction applications from mediumhard rock such as limestone, گرينائيٽ, ۽ بيسالٽ.
آپريشنل ڪم فلو:
1. پرائمري ڪرشنگ & کارائڻ: Dump trucks feed material into a robust primary jaw crusher via a vibrating grizzly feeder, which removes natural fines and scalpings to optimize primary crusher efficiency.
2. ثانوي & ٽئين درجي جي گھٽتائي: Crushed material is conveyed to a secondary cone crusher for further size reduction. A tertiary cone crusher or impact crusher then processes the material to achieve the desired cubical shape and final size distribution.
3. ماپڻ & جدائي: The crushed aggregate is routed through a multideck vibrating screen. Onspec product is diverted to stockpile conveyors.
4. ٻيهر گردش & ذخيرو ڪرڻ: Oversize material is recirculated back to the appropriate crusher in a closedcircuit loop. Finished products are conveyed to designated stockpiles.
ايپليڪيشن جو دائرو & حدون:
دائرو: وقف ٿيل کوٽائي آپريشن لاء مثالي, وڏين بنيادي ڍانچي جي منصوبن کي آن سائيٽ جي مجموعي پيداوار جي ضرورت آهي, and commercial aggregate suppliers serving regional markets.
حدون: انتهائي خرابي واري مواد لاء مناسب ناهي (مثال, some quartzites) without specific liner metallurgy options. مستحڪم بنياد ۽ ڪافي بجلي جي فراهمي جي ضرورت آهي. Feed size must be compatible with primary crusher opening.
3. بنيادي خاصيتون
ذھني ڪنٽرول سسٽم | ٽيڪنيڪل بنياد: PLC جي بنياد تي خودڪار لوڊ مينيجمينٽ الگورتھم سان | آپريشنل فائدا: Monitors crusher power draw and conveyor loads to automatically regulate feeder speed, optimizing cavity level and preventing choke feeding or running empty | ROI اثر: فيلڊ ڊيٽا تائين ڏيکاري ٿو 15% reduction in energy consumption per ton and minimizes wearinduced stoppages.
HeavyDuty کولہو جي ٺاھ جوڙ | ٽيڪنيڪل بنياد: Primary jaw crusher with bolted (اڻ ويلڊ ٿيل) frame design & secondary/tertiary crushers with hydraulic adjustment and clearing systems | آپريشنل فائدا: Provides exceptional durability against shock loads; allows quick CSS adjustment and automatic tramp release without stopping the plant | ROI اثر: تائين سار سنڀال جو وقت گھٽائي ٿو 30% during setting changes and protects major components from catastrophic damage.
HighCapacity Screening Circuit | ٽيڪنيڪل بنياد: Largescreenarea vibrators with adjustable throw/stroke for different material separation duties | آپريشنل فائدا: Achieves sharp separations at high feed rates, reducing recirculating load on crushers and ensuring final product is within specification bands | ROI اثر: Increases overall system throughput efficiency by minimizing recrush of onspec material; improves product yield.
Integrated Dust Suppression System | ٽيڪنيڪل بنياد: FDAapproved spray nozzles at transfer points paired with baghouse/filter options for critical areas | آپريشنل فائدا: Actively controls particulate emissions at source, ماحولياتي ضابطن جي تعميل کي يقيني بڻائڻ (FDA approval relevant where aggregate contacts food/pharma products) | ROI اثر: Eliminates risk of costly shutdowns due to dust violations; creates safer working environment.
ماڊلر واڪ ويز & پليٽ فارمن تائين رسائي | ٽيڪنيڪل بنياد: OSHAcompliant design with nonslip grating, guardrails, and centralized lubrication access points | آپريشنل فائدا: محفوظ ڪري ٿو, rapid visual inspections and routine maintenance tasks such as grease checks and liner measurements | ROI اثر: Encourages proactive maintenance adherence by personnel; directly reduces incident risk and associated liabilities.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (عام ٻوٽو) | This FDA Approved 250300tph Plant Solution | فائدو (% سڌارو) |
| : | : | : | : |
| مجموعي دستيابي (%)| 85 90% (planned/unplanned downtime) |> 93% (system engineered for reliability) |> +5% دستيابي |
| بجلي جو استعمال (kWh/ٽن)| وڏي پيماني تي مختلف آهي; اڪثر ڪري اصلاح نه ڪئي وئي آهي| Managed via intelligent loadcontrol systems| تائين 15% گھٽتائي |
| کولہو لائنر زندگي (ڪلاڪ)| Baseline dependent on material| Extended via optimal cavity design/kinematics & proper alloy selection| +10% جي طرف +25% سڌارو |
| پيداوار جي شڪل (% ڪعبي وارو)| ~6575% passing shape tests |>85% passing ASTM/EN cubicity tests |> +15% سڌارو |
| مٽي جي اخراج ڪنٽرول| Basic spray bars; may not ensure compliance| Engineered FDAapproved suppression with optional filtration|< PM10 Regulatory Limits |
5. ٽيڪنيڪل وضاحتون
ڊزائين ڪيل ظرفيت جي حد: 250 300 ٽين في ڪلاڪ (ٽي پي ايڇ) مڪمل ٿيل مجموعي جو.
پرائمري کولہو: جبڑے کولہو ماڊل [مثال, جي سي 5460], Feed Opening configurable based on raw feed size.
ثانوي / ثانوي Crushers: مخروط Crushers ماڊل [مثال, CH550/CH540] or equivalent impactors.
اسڪريننگ يونٽ: Tripledeck افقي اسڪرين [مثال, 8'x 20'].
بجلي جي گهرج: لڳ ڀڳ. Total Connected Power: 600 750 ڪلواٽ; مستحڪم هاء وولٽيج سپلائي ڪنيڪشن جي ضرورت آهي.
اهم مواد جي وضاحت: Main frame structure fabricated from hightensile steel plate; Abrasionresistant steel liners at highwear transfer points; FDAapproved rubber/composite skirting.
جسماني طول و عرض (لڳ ڀڳ.): System footprint ~80m L x 25m W x 15m H (foundation layout varies).
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 50 ° C تائين محيطي درجه حرارت لاء ٺهيل; dust suppression system rated for effective operation within standard humidity ranges.
6. درخواست جا منظر
Commercial Limestone Aggregate Producer
چيلنج: هڪ مڊ ويسٽ پيدا ڪندڙ کي مسلسل ضرورت آهي 57 stone for concrete while reducing excessive wear costs from silica content in their limestone deposit.
حل: Implementation of this configured crushing plant featuring cone crushers with automated settings control specific wearresistant alloy liners.
نتيجا: Achieved sustained production of 280 TPH of inspec product; liner life increased by an average of 22%, reducing annual parts cost by approximately $45k.
وڏي پيماني تي انفراسٽرڪچر پروجيڪٽ
چيلنج: A highway construction contractor required an onsite plant meeting stringent state DOT gradations but faced tight space constraints on the job site footprint.
حل:A compact layout configuration of the modular crushing plant was deployed by our engineering team focusing on vertical integration over horizontal sprawl
نتيجا:The contractor produced over $500k tons of road base over $18 months without a single specification rejection minimized hauling costs from offsite quarries
7 تجارتي خيالات
Pricing tiers are structured around core configuration levels:
1. Base Plant Package includes primary secondary screening basic conveyors dust suppression
2 Enhanced Package adds tertiary crushing stage automated control system upgraded dust filtration
3 Turnkey Pro Package includes full civil foundation drawings erection supervision commissioning spares package
Optional features include mobile truck loading stations onboard weighing systems remote monitoring telematics packages advanced metal detection
Service packages are available as annual preventive maintenance contracts providing scheduled inspections OEM parts discounts priority technical support
Financing options through our partners include equipment leasing capital loans tailored rentaltoown structures designed around project cash flow cycles
8 FAQ
Q What does FDA approval mean for an aggregate crushing plant?
A It signifies that materials used in components that may contact the product e g certain conveyor belts skirting seals meet U S Food Drug Administration standards This is critical when producing aggregates used in facilities like food processing plants or pharmaceutical manufacturing sites where incidental contact is possible
Q Can this plant configuration be modified later if my feed stone type changes?
A Yes The modular design allows for future modifications Authorized dealers can engineer upgrades such as changing crusher chamber profiles or screen media types Significant changes may require foundational review
Q How does the intelligent control system impact my existing operators?
A It reduces their burden from manual adjustments allowing them focus on overall flow monitoring quality checks preventive tasks Industry testing demonstrates it leads more consistent operation reduces human error related stoppages
Q What typical warranty period offered what does cover?
A Standard warranty covers manufacturing defects major components like crusher main frames shafts drive motors period typically months labor Warranty extensions service agreements available purchase
Q What lead time expected from order commissioning?
A For standard configurations lead time typically months including manufacturing shipping Site preparation civil works conducted parallel Final erection commissioning requires weeks depending site readiness
