برآمد پٿر Crusher مشين بهترين قيمت
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع دير سان توهان جي مجموعي پيداوار جي مارجن کي ختم ڪري رهيا آهن? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, پرائمري ڪرشنگ ۾ بنيادي چئلينج اڪثر ڪري پاڻ کي کولہو کان ئي اسٽيم. انهن ۾ شامل آهن: unplanned stoppages due to mechanical failure, گم ٿيل پيداوار ۾ هزارين في ڪلاڪ خرچ; premature wear part replacement consuming your maintenance budget; inconsistent product gradation leading to downstream processing bottlenecks; پروسيس ٿيل مواد جي في ٽين اعلي توانائي واپرائڻ; and limited flexibility to adapt to varying feed materials or product specifications.
Is your current primary crusher a constant source of operational friction? What if your key crushing asset could deliver higher throughput with greater reliability, directly translating to a lower cost per ton? حل هڪ چونڊڻ ۾ آهي پٿر Crusher مشين engineered not just to break rock, but to optimize your entire production chain.
2. پيداوار جو جائزو
هي پراڊڪٽ لائن ڳري ڊيوٽي تي مشتمل آهي جبڑے کي ٽوڙڻ وارا designed for primary crushing applications in mining, کوٽڻ, ۽ وڏي پيماني تي تعميراتي ريسائڪلنگ. The operational workflow is engineered for maximum efficiency: 1) وڏي فيڊ مواد کي متحرڪ گرزلي فيڊر ۾ لوڊ ڪيو ويندو آهي, جيڪو موثر صلاحيت وڌائڻ لاءِ ڏنڊن کي پاس ڪري ٿو. 2) Oversize material enters the deep crushing chamber where a robust eccentric shaft drives a moving jaw against a fixed jaw, compressive قوت لاڳو ڪرڻ. 3) The crushed material discharges at the bottom with a consistent size reduction ratio, ثانوي پروسيسنگ لاء تيار.
Application scope includes processing hard rock (گرينائيٽ, بيسالٽ), abrasive مجموعا, ۽ تباهي ڪنڪريٽ. Primary limitations are related to feed size, which must conform to the machine’s specified inlet dimensions, and material hardness exceeding designed compressive strength ratings.
3. بنيادي خاصيتون
ماڊلر جبڑے ڊيزائن | ٽيڪنيڪل بنياد: گڏهه, nonwelded frame sections | آپريشنل فائدا: Enables transportation to remote sites and simplifies future plant reconfiguration | ROI اثر: Reduces logistical costs by up to 25% and extends plant lifecycle adaptability.
Hydrostatic ڊرائيو سسٽم | ٽيڪنيڪل بنياد: Direct hydraulic drive for the crusher jaws | آپريشنل فائدا: Provides reversible operation to clear blockages and allows precise control of CSS (بند طرف سيٽنگ) لوڊ هيٺ | ROI اثر: Minimizes downtime from tramp metal events by up to 90% and optimizes product size without stopping.
Integrated PreScreening Feeder | ٽيڪنيڪل بنياد: Independent grizzly section with bypass chute | آپريشنل فائدا: Removes fines and undersize material before the crushing chamber, لباس کي گھٽائڻ ۽ موثر طريقي سان وڌائڻ | ROI اثر: Lowers wear part costs by 1520% and boosts total system capacity.
HeavyDuty بيئرنگ اسيمبلي | ٽيڪنيڪل بنياد: Spherical roller bearings with larger dimensions and automated grease lubrication | آپريشنل فائدا: Supports higher load capacities and ensures consistent lubrication under all operating conditions | ROI اثر: بيئرنگ سروس جي زندگي کي ختم ڪري ٿو 30%, تباهي واري ناڪامي کي روڪڻ.
PLC جي بنياد تي خودڪار انٽرفيس | ٽيڪنيڪل بنياد: Centralized control system with sensor inputs for CSS, پاور ڊرا, ۽ دٻاء | آپريشنل فائدا: Allows operators to monitor performance and adjust settings from a control room for safety and consistency | ROI اثر: مجموعي سامان جي اثرائتي کي بهتر بڻائي ٿو (اي اي) through realtime optimization and data logging.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار | اسان جي جبڑے کولہو حل | فائدو (% سڌارو) |
| : | : | : | : |
| دستيابي / اپٽائم | ~92% (مقرر & اڻ شيڊول اسٽاپ) | فيلڊ ڊيٽا ڏيکاري ٿو >96% sustained availability| +4.3 سيڪڙو پوائنٽون |
| زندگيءَ جو لباس (Mn Liners)| 120,000 150,000 tons Manganese steel life| حاصل ڪري ٿو 180,000 220,000 tons via optimized kinematics & مواد جو درجو| +40% average improvement |
| توانائي جي ڪارڪردگي| Standard motor sizing with fixed RPM| Tiered power unit with loadsensing hydraulics reduces idle consumption| تائين 12% گھٽ kWh/ton |
| ذريعي پٽ مطابقت| Output variance up to ±15% due to feed fluctuations| ترقي يافته چيمبر ڊيزائن & feed control maintains output within ±7%| +53% more consistent yield |
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: 200 1,600 MT/h (کاڌ خوراڪ جي مواد تي دارومدار & CSS سيٽنگ)
فيڊ کولڻ: From 800mm x 510mm up to 1,600mm x 1,200mm
بجلي جي گهرج: 75 ڪلواٽ 250 kW electric drive motor (50/60 Hz مطابقت)
ڪڪڙ جو وزن: تقريبن کان 25,000 ڪلو کان مٿي 75,000 ڪلو
اهم مواد جي وضاحت: اعلي طاقت جو ٺهيل اسٽيل فريم; وسايو ويو & tempered alloy steel eccentric shaft; مينگنيز اسٽيل جوڙو مري ٿو (14%,18%,22% grades available).
آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل. Dust sealing effective for environments up to 10 g/m³ particulate concentration.
6. درخواست جا منظر
گرينائيٽ ڪواري جي توسيع | چيلنج: A quarry needed to increase primary crushing output by 40% without expanding its footprint or primary electrical infrastructure. Existing equipment caused frequent bottlenecks.| حل: Implementation of a highcapacity Jaw Crusher with an integrated prescreen feeder and hydrostatic drive for optimal energy use.| نتيجا: جي ذريعي وڌي ويو 42%. Energy consumption per ton fell by 10%. Plant footprint remained unchanged due to modular design facilitating tiein.
Urban Construction Recycling Hub | چيلنج: Processing highly variable reinforced demolition concrete led to frequent jaw blockages from rebar mats, causing severe downtime.| حل: Deployment of a specialized Jaw Crusher with reversible hydrostatic drive and enhanced tramp release systems.| نتيجا: Blockagerelated downtime reduced by over 85%. The ability to reverse clear jams in under two minutes saved an estimated €18k monthly in labor and recovery costs.
7. تجارتي خيالات
اسان جي Stone Crusher Machines are offered in three primary tiers:
معياري ڊيوٽي: For consistent feed materials (مثال, چونا پٿر). Includes core crusher with mechanical drive.
ڳري ڊيوٽي: For abrasive aggregates (مثال, گرينائيٽ). Adds hydrostatic drive standard duty options.
Modular Plant Ready: Fully equipped with integrated feeder module prewired PLC controls skid mounting optional features include dust suppression systems extended wear part packages telematics hardware remote diagnostics access.
Service packages range from basic commissioning spare parts supply comprehensive annual maintenance contracts including liner changeout inspections.
Financing options include capital purchase leasing structures tailored CAPEX cycles renttoown agreements major projects.
8. FAQ
Q1 Is this Jaw Crusher compatible with my existing secondary cone crusher or vibrating screen?
Yes industry standard discharge heights conveyor interfaces ensure compatibility most plant layouts provide detailed dimensional drawings power requirements integration planning
Q2 عام انسٽاليشن ڪميشن جي ٽائيم لائن ڇا آهي?
For modular unit experienced crew site preparation foundation installation typically requires days weeks depending complexity full commissioning supervised our engineers ensure optimal startup
Q3 How does improved wear part life translate into total cost ownership?
Longer intervals between changeouts reduce direct part costs labor hours associated downtime Field data shows customers achieve lower cost per ton processed despite potentially higher initial part quality
Q4 What commercial terms are available for international export orders?
Standard terms FOB port origin CIF destination port also available payment typically structured progressive milestones letter credit financing partners assist structuring deal
Q5 Can crusher settings be adjusted produce different aggregate sizes?
Yes closed side setting CSS adjusted hydraulically mechanically depending model range allows produce various primary product sizes meet specific gradation requirements downstream processes
