Export Slag Crusher Plant Exporter
1. PAINPOINT driven اوپننگ
Managing slag stockpiles presents persistent operational and financial challenges. Are you contending with inefficient manual breaking methods that bottleneck your material flow? Does inconsistent feed size from primary crushing reduce your downstream screening and separation efficiency, leading to valuable metal loss? Are you facing excessive wear on crusher components from abrasive slag, driving up maintenance costs and unplanned downtime? The costs of slow processing, high consumable expenses, and metal recovery inefficiency directly impact your site’s profitability. How can you transform this byproduct into a consistent, highvalue aggregate stream while controlling operational expenditure? The solution requires a purposeengineered system designed for the specific demands of slag reduction.
2. پيداوار جو جائزو
اي Slag Crusher Plant is a stationary or semimobile processing system engineered specifically for the size reduction of aircooled blast furnace (بي ايف) slag or steel slag. Its core function is to crush large slag lumps into precisely graded aggregates for use in construction, روڊ جي عمارت, or as a feedstock for further metal recovery processes.
آپريشنل ڪم فلو:
1. کاڌو & پري اسڪريننگ: Slag is loaded via excavator or loader into a robust feed hopper, often with a grizzly section to bypass fine material.
2. پرائمري ڪرشنگ: A heavyduty jaw crusher or impact breaker reduces large lumps (often up to 1m+) قابل انتظام سائيز تائين.
3. منتقلي & ثانوي ڪرشنگ: مواد کي ثانوي کولہو تائين پهچايو ويندو آهي (typically a cone crusher or impact crusher) for further refinement to the target product size.
4. ماپڻ & جدائي: Crushed material passes through vibrating screens to separate it into specified fractions (مثال, 05ايم ايم, 510ايم ايم, 1020ايم ايم). Magnetic separators are often integrated at this stage to extract remaining ferrous metal.
5. ذخيرو ڪرڻ: Graded aggregates are conveyed to designated stockpiles for dispatch.
ايپليڪيشن جو دائرو: مربوط اسٽيل پلانٽس لاءِ مثالي, اسٽينڊل سليگ پروسيسنگ گز, ۽ مجموعي پيدا ڪندڙ صنعتي ضمني شين ۾ ماهر.
حدون: ٺهيل سليگ لاء ٺهيل ناهي; feed material must be aircooled and solid. Performance is contingent on proper feed size control and the specific abrasiveness and composition of the source slag.
3. بنيادي خاصيتون
HeavyDuty کولہو جي ٺاھ جوڙ | ٽيڪنيڪل بنياد: Manganese steel jaws/liners with optimized crushing chamber geometry | آپريشنل فائدا: Sustained high throughput of highly abrasive material with reduced risk of premature failure | ROI اثر: Lower costperton crushed via extended wear life and reduced frequency of liner changes.
انٽيگريڊ ميٽل ريڪوري سسٽم | ٽيڪنيڪل بنياد: Overband magnetic separators positioned at key discharge points | آپريشنل فائدا: Continuous, automated extraction of residual ferrous metal from the aggregate stream | ROI اثر: Creates an additional revenue stream from recovered scrap metal while protecting downstream equipment from tramp metal damage.
Vibration Dampening Base Frame | ٽيڪنيڪل بنياد: Reinforced steel frame with antivibration mounts for major components | آپريشنل فائدا: Minimizes structural stress and transmitted vibration, ensuring stable operation and reducing foundation requirements | ROI اثر: Lowers installation complexity and cost, enhances longterm structural integrity of the plant.
مرڪزي گريسنگ & مانيٽرنگ پوائنٽس | ٽيڪنيڪل بنياد: Manifolded lubrication lines for all major bearing points | آپريشنل فائدا: محفوظ ڪري ٿو, efficient routine maintenance without requiring access to multiple isolated points during operation | ROI اثر: Reduces lubrication time by up to 50%, promotes bearing health, and decreases unscheduled downtime.
Adjustable Discharge Setting System | ٽيڪنيڪل بنياد: Hydraulic or mechanical adjustment on secondary/tertiary crushers | آپريشنل فائدا: Allows operators to quickly change final product sizing to meet different market specifications | ROI اثر: Enables rapid response to changing customer demands, maximizing plant utilization and sales opportunities.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | Industry Standard Slag Processing | اسان جي Slag Crusher پلانٽ حل | فائدو (% سڌارو) |
| : | : | : | : |
| Tonnage throughput (ڇڪڻ وارو مواد)| متغير, often declines with liner wear| Consistent output maintained via optimized wear part design & وهڪري| تائين 1520% more consistent yield over liner life |
| ڌاتو جي بحالي جي ڪارڪردگي| Singlestage magnetic separation, often manual cleaning| Multistage magnetic separation at optimal transfer points| Ferrous recovery rates improved by 2530% |
| سار سنڀال بند وقت (شيڊول ٿيل)| Dispersed lube points; manual setting adjustment| Centralized systems & hydraulic adjustment features| Routine service time reduced by approximately 40% |
| پيداوار جي شڪل جي مطابقت| Basic crushing circuits can produce flaky aggregates| Chamber optimization & crushing stage matching produces more cubical product| Improved cubicity index enhances aggregate value for premium applications |
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: کان ترتيب ڏئي سگهجي ٿو 50 TPH کان مٿي 300 ٽي پي ايڇ, depending on feed size and required product grading.
بجلي جي گهرج: ڪل نصب ٿيل طاقت عام طور تي حد تائين 150 kW کان 600 ڪلواٽ, supplied by mains connection or onboard diesel generator set for semimobile units.
مواد جي وضاحت: Primary wear components (لينر, impeller bars) manufactured from highchrome martensitic steel or premium manganese steel. Structural frames use heavyduty rolled steel sections.
جسماني طول و عرض (عام سيٽ اپ): Footprint varies by capacity; هڪ 150 TPH plant may require approximately 25m (ايل) x 18m (ڊبليو) x 12 م (ايڇ).
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل. Dust suppression systems are standard to maintain environmental compliance.
6. درخواست جا منظر
انٽيگريٽيڊ اسٽيل پلانٽ سليگ يارڊ | چيلنج: Inefficient primary breaking causing backlog; low recovery of valuable metallics from old slag dumps leading to lost revenue. | حل: Deployment of a turnkey Slag Crusher Plant with highcapacity jaw crusher for primary reduction and two stages of magnetic separation. | نتيجا: Processing rate increased to 180 ٽي پي ايڇ; recovered an average of 8 tons of ferrous metal per operating day; cleared legacy stockpile within projected timeline.
Commercial Aggregate Producer Specializing in Industrial Byproducts | چيلنج: Existing plant struggled with extreme abrasiveness of steel slag, resulting in unsustainably high wear part costs and poor product shape limiting marketability.| حل: Installation of a purposebuilt Slag Crusher Plant featuring specialized abrasionresistant liners and a cone crusher secondary stage for improved particle shape.| نتيجا: وئر پارٽ لائف سائيڪل کي وڌايو ويو 60%; produced highquality cubical aggregate meeting road base specifications; opened access to highervalue construction contracts.
7. تجارتي خيالات
Our Slag Crusher Plants are offered in three primary tiers:
معياري ترتيب: A robust base plant covering primary crushing, basic screening/conveying, and singlestage magnetic separation.
بهتر ڪيل بحالي جي ترتيب: Adds secondary crushing for finer grading optimization and multistage magnetic separation drums/scanners.
Fully Modular/Mobile Configuration: Skidmounted or trailerbased units offering shorter installation times and relocation flexibility.
Optional features include automated dust suppression systems, advanced vibration monitoring sensors, آن بورڊ پاور پيداوار پيڪيجز, and custom conveyor lengths.
We provide comprehensive service packages ranging from annual inspection plans to fullturnkey operation & سار سنڀال جا معاهدا. Financing options including leasing structures are available through our partners to facilitate capital expenditure planning.
8. FAQ
1. Is your Slag Crusher Plant compatible with our existing conveyors and screening equipment?
ها; our engineering team designs the transfer heights and discharge points based on your site layout survey data provided during quotation.
2. What is the expected operational impact on our power consumption?
Field data shows that an optimized plant design uses energy more efficiently per ton processed than piecemeal systems due to reduced recirculation loads.
3. How does pricing typically scale with capacity?
Pricing follows an economyofscale curve but is also influenced by specific requirements like level of metallurgical recovery needed or environmental enclosures.
4. پيش ڪيل معياري تجارتي شرطون ڇا آهن?
We typically offer FOB pricing exworks alongside CIF quotations for international buyers; payment terms are structured around project milestones such as FAT (فيڪٽري قبوليت ٽيسٽ).
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