برآمد ڪرشنگ ۽ اسڪريننگ جو سامان پرائيويٽ ليبل ٺاھيندڙ
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع بند وقت توهان جي پروجيڪٽ جي مارجن کي ختم ڪري رهيا آهن? پلانٽ مينيجرز ۽ ٺيڪيدار لاء, traditional crushing and screening setups often present persistent challenges: نامناسب حتمي پراڊڪٽ گريڊيشن جنهن جي ڪري رد ٿيل لوڊ, excessive wear part consumption due to inefficient chamber designs, and high labor costs from manual adjustments and blockages. اهي مسئلا سڌو سنئون توهان جي هيٺئين لائن کي ضايع ٿيل مواد ذريعي متاثر ڪن ٿا, اڻڄاتل سار سنڀال, and lost production hours.
توهان ڪيئن حاصل ڪري سگهو ٿا مسلسل, inspec aggregate output while controlling operational expenditure? Is there a way to reduce unplanned downtime and extend service intervals without compromising throughput? The solution lies in specifying equipment engineered not just for peak performance, پر اڳڪٿي ڪرڻ لاء, costeffective operation across its lifecycle.
2. پيداوار جو جائزو
هي پراڊڪٽ لائن اسٽيشنري ۽ ٽريڪ مائونٽ جي هڪ جامع رينج تي مشتمل آهي export crushing and screening equipment designed for private label manufacturing partners. آپريشنل ڪم فلو لڪير ڪارڪردگي لاء انجنيئر ڪيو ويو آهي: (1) Primary feeding and size reduction via jaw or impact crushers, (2) Intermediate sizing and stockpiling with cone crushers and screens, (3) Final precision screening for product separation, (4) Recirculation of oversize material, ۽ (5) Integrated conveying for seamless material flow.
This equipment is applicable for medium to largescale aggregate production, سي&ڊي ري سائيڪلنگ, and nonabrasive mineral processing. It is optimally designed for processed natural stone and recycled concrete; limitations exist for highly abrasive or chemically aggressive materials without specific liner configurations.
3. بنيادي خاصيتون
هائيڊرو سيٽ سي ايس ايس ايڊجسٽمينٽ | ٽيڪنيڪل بنياد: هائيڊولڪ پسٽن بنيادي شافٽ کي سپورٽ ڪري ٿو | آپريشنل فائدا: بند سيٽنگ (سي ايس ايس) adjustments can be made in under 60 seconds under load, enabling rapid product size changes. | ROI اثر: Reduces nonproductive time by up to 80% دستي شيم سسٽم جي مقابلي ۾, پلانٽ جي لچڪ وڌائڻ.
ماڊلر لائنر برقرار رکڻ وارو نظام | ٽيڪنيڪل بنياد: Mechanically locked liner segments with wedge bolts | آپريشنل فائدا: Eliminates backing compound use, reduces liner changeout time by an average of 40%. | ROI اثر: Lowers labor costs per maintenance event and increases crusher availability.
ٽائر 4 فائنل / Stage V Compliant Power Unit | ٽيڪنيڪل بنياد: Advanced diesel engine with integrated SCR/DPF technology | آپريشنل فائدا: Provides full power while meeting global emissions standards without derating. | ROI اثر: Ensures regulatory compliance for export markets and avoids potential site operating restrictions.
آزاد پري اسڪرين & ByPass Conveyor | ٽيڪنيڪل بنياد: Dedicated vibrating grid before the crusher inlet with a direct fines conveyor | آپريشنل فائدا: Removes natural fines from the feed stream, reducing crusher chamber volume consumption and wear. | ROI اثر: Increases effective throughput of valuable material by up to 30% and extends wear part life.
PLC تي ٻڌل پلانٽ ڪنٽرول سسٽم | ٽيڪنيڪل بنياد: مرڪزي پروگرام قابل منطق ڪنٽرولر ٽچ اسڪرين HMI سان | آپريشنل فائدا: Allows singlepoint monitoring of all plant functions, کاڌ خوراڪ جي شرح, ۽ تشخيص. Enables automated startup sequences. | ROI اثر: Minimizes operator error, optimizes power consumption per ton crushed, and provides actionable data for preventative maintenance scheduling.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار | Export Crushing & اسڪريننگ حل | فائدو (% سڌارو) |
| : | : | : | : |
| لائنر جي تبديلي جو وقت (پرائمري کولہو) | 1624 ڪلاڪ (جو عملو 3) | 812 ڪلاڪ (جو عملو 3) | ~50% تيز |
| ٻارڻ جو استعمال في ٽين ڪرش ٿيل| 0.8 1.2 ليٽر/ٽن| 0.65 0.9 ليٽر/ٽن| ~ 20٪ وڌيڪ موثر |
| اسڪريننگ جي ڪارڪردگي (Middeck) | ~85% material separation| ~92% material separation| ~ 8٪ واڌارو |
| ناڪامين جي وچ ۾ وچولي وقت (هائيڊولڪ سسٽم)| ~ 2,000 ڪلاڪ| ~ 3,200 ڪلاڪ| ~60% longer |
_(Based on field data from comparable installations processing granite/C&D waste.)_
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: کان ترتيب ڏئي سگهجي ٿو 150 جي طرف 600 tonnes per hour for hard rock applications.
بجلي جي گهرج: Primary plant options from 250 kVA تائين 800 kVA electrical; Trackmounted units feature diesel engines from 300 kW کان 450 ڪلواٽ.
مواد جي وضاحت: Highstrength steel chassis; Crusher jaws/mantles in standard Mn14%18% or optional chrome iron alloys; Screen decks in hightensile woven wire or polyurethane panels.
جسماني طول و عرض (Example Primary + اسڪريننگ پلانٽ): Approximate footprint of 32m L x 18m W x 12m H. Trackmounted units comply with standard transport width regulations.
ماحولياتي آپريٽنگ رينج: 25 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل. Dust suppression system rated at ≤50mg/Nm³ emission control.
6. درخواست جا منظر
Aggregate Quarry Expansion in Southeast Asia
چيلنج: A quarry operator needed to increase production of three certified aggregate products but faced space constraints preventing a traditional fixed plant expansion.
حل: Implementation of a multistage trackmounted export crushing and screening equipment setup featuring a primary jaw crusher with independent prescreen, ثانوي مخروط کولہو, and tripledeck finishing screen.
نتيجا: Achieved required production increase of over 35% within the existing site footprint within one week of commissioning; reduced offspec product by approximately 15%.
شهري سي&D Recycling Operation in Europe
چيلنج: High contamination rates in feed material caused frequent blockages in secondary crushers and inconsistent final recycled aggregate quality.
حل: Integration of a heavyduty scalping screen ahead of the primary crusher circuit within their new private label crushing system.
نتيجا: Reduced unscheduled downtime due to blockages by an estimated 70%, producing a cleaner final product that commanded a higher market price per ton.
7. تجارتي خيالات
سامان ٽن پرائمري سطحن ۾ پيش ڪيو ويو آهي:
1. معياري ڊيوٽي: مسلسل فيڊ مواد لاءِ جيئن چونا پٿر; includes core features with standard wear parts.
2. ڳري ڊيوٽي: For mixed or abrasive feeds like granite/C&ڊي; includes upgraded liners, heavierduty bearings/belts.
3. Modular SkidMounted: Preassembled modules for rapid deployment on concrete foundations.
اختياري خاصيتن ۾ شامل آهن جديد مٽي دٻائڻ واريون توپون,
metal detection systems,
۽ ريموٽ ٽيليميٽري پيڪيجز.
سروس پيڪيجز بنيادي ڪميشننگ سپورٽ کان حد تائين
to comprehensive annual maintenance contracts
with guaranteed parts availability SLAs.
Financing options are structured through partner institutions,
offering operating lease or capital purchase plans
tailored to project cash flow requirements.
8.FAQ
Q1: Is this equipment compatible with our existing conveyors or screens?
A1: Yes.The modular design allows integration into existing circuits.Critical interface points such as discharge heights,بيلٽ جي چوٽي,and control system protocols are finalized during the engineering phase prior to manufacturing.
Q2:اسان جي موجوده افرادي قوت تي متوقع آپريشنل اثر ڇا آهي?
A2:The automation features reduce manual intervention,but training is provided.The centralized PLC control system typically requires fewer operators for monitoring,but shifts their role towards process optimization rather than manual adjustment.Field data indicates a training period of one week is standard for operators familiar with similar machinery
Q3:عام ليڊ ٽائيم ڇا آهن,and what commercial terms are offered?
A3 Lead times vary by configuration,کان وٺي 12 weeks for standard designs 24 weeks+for fully custom plants.Commercial terms typically involve progress payments tied to key manufacturing milestones,FOB origin Incoterms are standard
Q4 How do you ensure spare parts availability under a private label agreement?
A4 We maintain consignment stock programs at regional logistics hubs based on forecasted demand.Partner portals provide realtime parts inventory visibility,and critical component kits are specified at pointoforder
Q5 What site preparation is required prior commissioning?
A5 A detailed site preparation document is supplied.General requirements include level compacted ground adequate crane access provision utilities water electricity fuel drainage The foundation design drawings are provided as part technical documentation
