Export Crushing And Screening Equipment Bulk Order
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع بند وقت توهان جي پروجيڪٽ جي مارجن کي ختم ڪري رهيا آهن? For plant managers and contractors overseeing bulk material processing, inefficient crushing and screening is a primary bottleneck. عام چئلينج شامل آهن:
High PerTon Cost: Inefficient flow, excessive recirculation, and frequent component wear directly increase your cost per ton of processed material.
اڻ شيڊول بند وقت: Unplanned stops for maintenance, blockages, or mechanical failures disrupt entire production schedules, causing significant revenue loss.
متضاد پيداوار جي درجه بندي: Offspec material results in product rejection, ٻيهر پروسيسنگ خرچ, ۽ غير مطمئن گراهڪ.
Rising Labor & توانائي جي شدت: Equipment requiring constant monitoring, manual adjustment, or excessive power consumption drives up operational expenditures.
اسڪاليبلٽي حدون: Fixed systems struggle to adapt to changing feed material or required product specifications, limiting contract flexibility.
Is your current setup equipped to maximize throughput while controlling these variables? A strategic investment in modern exportgrade crushing and screening equipment is not merely a capital purchase; it is a direct intervention on your bottom line.
2. پيداوار جو جائزو
هي پراڊڪٽ لائن ڳري ڊيوٽي تي مشتمل آهي, containerized crushing and screening plants engineered for highvolume primary, ثانوي, and tertiary processing of aggregates, معدنيات, ۽ صنعتي معدنيات. Designed for export and demanding site conditions, these systems transform raw feed into precisely graded end products.
آپريشنل ڪم فلو:
1. ابتدائي گھٽتائي: Raw feed is introduced to a robust jaw or gyratory crusher for initial size reduction.
2. پرائمري اسڪريننگ & پهچائڻ: Crushed material is conveyed to a primary screen deck where subsize product is separated; oversize is routed for further crushing.
3. Secondary/Tertiary Processing: Oversize material is directed to cone or impact crushers for additional reduction in closedcircuit with screening units.
4. Final Product Sorting: Multiple deck screens separate the processed material into 35 specified final product fractions.
5. ذخيرو ڪرڻ: Finished products are conveyed to designated stockpiles or loading areas.
ايپليڪيشن جو دائرو: Ideal for largescale quarrying, mining preconcentration, اهم بنيادي ڍانچي منصوبن (روڊ جو بنياد, ريل ballast), and commercial aggregate production.
اهم حدون: Not suitable for ultrafine grinding (sub5mm) without specialized circuits; maximum feed size and hardness are defined by modelspecific engineering limits.
3. بنيادي خاصيتون
ترقي يافته چيمبر جاميٽري | ٽيڪنيڪل بنياد: اصلاح ٿيل نپ زاويه ۽ ڪرشنگ گفا پروفائل | آپريشنل فائدا: Increases firstpass reduction ratio, minimizing recirculating load and wear on downstream components | ROI اثر: Reduces energy consumption per ton by up to 15% and extends liner life
Centralized Grease Automation | ٽيڪنيڪل بنياد: Programmable, highpressure centralized lubrication system | آپريشنل فائدا: Ensures consistent bearing lubrication under all load conditions without manual intervention | ROI اثر: Lowers bearing failure risk by an estimated 70%, directly preventing costly unscheduled downtime
Hybrid Power Flexibility | ٽيڪنيڪل بنياد: Configurable power train accepting grid connection or onboard dieselgenerator sets | آپريشنل فائدا: Enables rapid deployment to remote sites and provides operational resilience during grid instability | ROI اثر: Eliminates infrastructure delays; فيلڊ ڊيٽا ڏيکاري ٿو a 40% reduction in site commissioning time
ماڊلر اجزاء ڊيزائن | ٽيڪنيڪل بنياد: Bolttogether substructures with standardized interfaces | آپريشنل فائدا: Simplifies transport in standard containers and allows for strategic component replacement or future circuit reconfiguration | ROI اثر: Cuts international shipping costs by approximately 25% versus monolithic units
ذھني پروسيس ڪنٽرول (IPC) سسٽم | ٽيڪنيڪل بنياد: PLCbased system with load management and CSS adjustment capabilities | آپريشنل فائدا: Automatically regulates feed rates and crusher settings to maintain optimal throughput and product gradation | ROI اثر: Maintains consistent spec yield (>98%), reducing waste and reprocessing
HeavyDuty Vibrating Screen with Deck Access System | ٽيڪنيڪل بنياد: High Gforce exciters mounted on reinforced decks with walkways | آپريشنل فائدا: Provides efficient material stratification and sizing even with sticky or damp feed; allows safe, quick media changes | ROI اثر: Improves screening efficiency by 20%, boosting overall plant capacity
انٽيگريڊ ڊسٽ سپپريشن & شور جي خاتمي | ٽيڪنيڪل بنياد: Spray bar systems at transfer points with acoustic encapsulation panels | آپريشنل فائدا: Meets stringent international environmental compliance standards for particulate matter and noise pollution | ROI اثر: Mitigates project delay risks from regulatory noncompliance and community complaints
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار | اسان جي ڪرشنگ & اسڪريننگ حل | فائدو (% سڌارو) |
|||||
| ٽين في ڪلاڪ (ٽي پي ايڇ) / ڪلواٽ | Varies by application | Optimized flow design & ڊرائيونگ جي ڪارڪردگي | +1015% توانائي جي ڪارڪردگي |
| لائنر جي تبديلي جو وقت | 812 ڪلاڪ (jaw/cone) | هائيڊولڪ ترتيب & assisted tooling |35% بند وقت |
| Screening Efficiency ~8590% Patented throw & deck design +1012% حاصلات |
| ناڪامين جي وچ ۾ وچولي وقت (نازڪ بيئرنگ) ~1218 months Premium seals & grease automation +50% خدمت زندگي |
| OnSite Assembly Duration ~1014 days Preassembled modular skids 40% ڪم ڪرڻ جو وقت |
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: کان ترتيب ڏئي سگهجي ٿو 300 جي طرف 1,200 ميٽرڪ ٽين في ڪلاڪ (ٽي پي ايڇ), depending on feed material (وڏي کثافت ~ 1.6 t/m³) and product gradation.
بجلي جي گهرج: Primary plant power range from 250 kVA تائين 800 kVA. Available as 50Hz or 60Hz compliant. Hybrid option includes integrated Stage V/Tier 4 Final diesel generators.
مواد جي وضاحت: Highabrasion steel wear plates (HB400+); Crusher mantles/concaves in premium manganese steel (18%22%); Screen decks in rubberpolyurethane composite or woven wire mesh.
جسماني طول و عرض (Typical Primary Unit): Transportable within standard highcube containers. Assembled dimensions approx.: Length 25m x Width 7m x Height 5m.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 50 ° C تائين محيطي درجه حرارت لاء ٺهيل. Dust suppression system rated for control below 10 mg/m³ at emission points.
6. درخواست جا منظر
Granite Quarry Expansion – Southeast Asia
Challenge A quarry operation needed to increase output by 60% to fulfill a new highway contract but was constrained by space limitations and a dated twostage plant with high fines production.
Solution Implementation of a compact threestage trackmounted crushing circuit featuring an advanced cone crusher in closed circuit with a tripledeck screen.
Results The new setup achieved a 65% throughput increase within the same footprint while improving yield of valuable chip products by 22%. واپسي هيٺ حاصل ڪئي وئي 14 months through the contract fulfillment.
Iron Ore Scalping & PreConcentration – West Africa
Challenge A mining operation faced high processing costs due to transporting lowgrade waste rock through the entire primary circuit.
Solution Integration of an ultraheavyduty grizzly scalper ahead of the primary crusher station to remove barren waste rock (>250ايم ايم).
Results Field data shows over 30% of total volume was rejected at the scalp level, significantly reducing energy consumption and wear in the downstream crushing stages. This increased effective plant capacity without adding new primary crushers.
7. تجارتي خيالات
قيمت جا درجا: Solutions are offered across three tiers:
معياري: Highefficiency base plant for common aggregate applications.
HighAbrasion: Upgraded wear packages for abrasive feeds like granite/basalt.
MiningSpec: Reinforced structures & components for heavyfeed ore applications.
اختياري خاصيتون: Onboard weighing systems, automated metal detection/tramp relief systems,
remote telematics for performance monitoring,
extra dust encapsulation packages.
سروس پيڪيجز: Choose from annual inspection plans,
wearsandspares contracts with guaranteed supply,
or fullsite service agreements including labor.
فنانسنگ جا اختيار: We work with export credit agencies
to provide project financing,
and offer leasetoown structures
to align payment schedules with your cash flow from project milestones.
8. FAQ
Q1 Are these plants compatible with our existing conveyors stackers?
A1 Yes within defined engineering parameters The control system can be integrated Standard discharge heights conveyor widths belt speeds are documented Our engineering team can perform a compatibility review based on your existing layout drawings
Q2 What is the expected operational impact during the transition from our old plant?
A2 With modular design the objective is minimal disruption Preassembly testing minimizes onsite commissioning A phased implementation over weeks can be planned typically allowing partial operation of your legacy system during cutover
Q3 How do you guarantee performance metrics like throughput gradation
A3 Performance guarantees are based on certified test reports using customersupplied sample materials These form part of the commercial contract Guarantees cover capacity power consumption key wear part life under defined operating conditions
Q4 What are typical lead times from order placement delivery
A4 For standard configured plants lead time ranges between months depending on model complexity Custom configurations may require additional engineering time All timelines are confirmed upon project specification
Q5 What training is provided for our operations maintenance teams
A5 Comprehensive training is included covering daily operation routine maintenance troubleshooting safety procedures Training occurs during commissioning both classroom instruction handson equipment familiarization Manuals schematics provided digitally permanently accessible
