برآمد 250 300tph پٿر کرشنگ پلانٽ جي چڪاس
1. PAINPOINT driven اوپننگ
ڇا توهان هڪ اعلي حجم مجموعي آپريشن کي منظم ڪري رهيا آهيو ۽ مسلسل رڪاوٽن کي منهن ڏئي رهيا آهيو جيڪي توهان جي فائدي کي محدود ڪن ٿا? For plant managers and contractors running 250300tph stone crushing requirements, common challenges include:
اڻ شيڊول بند وقت: Component failures in critical crushers or screens can halt your entire line, گم ٿيل پيداوار ۽ بيڪار محنت ۾ هزارين في ڪلاڪ خرچ.
غير متضاد آئوٽ پٽ گريڊيشن: Fluctuations in final product size can lead to rejected loads, معاهدي جي سزا, and wasted material, سڌو سنئون توهان جي هيٺئين لائن تي اثر انداز.
اعلي آپريشنل خرچ: اضافي لباس جو حصو واپرائڻ, inefficient power use across multiple machines, and frequent manual adjustments erode your profit margins.
اسڪاليبلٽي حدون: Inflexible plant layouts struggle to adapt to changing feed material or market demand for different aggregate specifications.
توهان ڪيئن حاصل ڪندا قابل اعتماد, consistent 300tonperhour output while controlling operational expenses and maintaining product quality? The solution lies in a purposeengineered 250300tph stationary stone crushing plant designed as an integrated system, not just a collection of machines.
2. پيداوار جو جائزو
This 250300tph Stone Crushing Plant is a complete, هارڊروڪ پروسيسنگ سرڪٽ مسلسل لاء انجنيئر, مجموعن جي اعلي مقدار جي پيداوار. اهو پرائمري لاء ترتيب ڏنل آهي, ثانوي, and tertiary crushing stages to produce precisely graded stone products.
آپريشنل ڪم فلو:
1. ابتدائي گھٽتائي: وڏو کاڌو (≤750mm) is introduced to a robust primary jaw crusher for initial size reduction.
2. ثانوي ڪرشنگ & اسڪريننگ: ڪٽيل مواد کي ثانوي مخروط کولہو تائين پهچايو ويندو آهي. A primary screen then separates the product stream; sized material is routed to final stockpiles, while oversize proceeds to tertiary crushing.
3. ٽئين شڪل ڏيڻ & فائنل اسڪريننگ: Oversize material is processed through a tertiary cone crusher (or impact crusher for specific applications) for final shaping and reduction. A closedcircuit conveyor loop with final screening decks ensures precise gradation control.
ايپليڪيشن جو دائرو: گرينائيٽ لاء مثالي, بيسالٽ, درياهه جو پٿر, ۽ compressive طاقت سان ٻين abrasives تائين 350 ايم پي اي. وڏي کوٽائي آپريشن لاء مناسب, وڏين بنيادي ڍانچي جا منصوبا جن کي سائيٽ جي فراهمي جي ضرورت آهي, and highcapacity commercial aggregate production.
حدون: پورٽبل يا موبائل ايپليڪيشنن لاءِ ٺهيل ناهي. مستحڪم بنياد تيار ڪرڻ ۽ گرڊ تي ٻڌل پاور ڪنيڪشن جي ضرورت آهي. Initial capital investment is significant, justified by longterm operational ROI.
3. بنيادي خاصيتون
ماڊل HeavyDuty فريم | ٽيڪنيڪل بنياد: اڳواٽ انجنيئر, bolttogether structural steel sections with reinforced walkways and access platforms. | آپريشنل فائدا: Enables faster onsite installation compared to fieldwelded designs and provides safe, permanent maintenance access. | ROI اثر: تائين انسٽاليشن وقت گھٽائي ٿو 30%, مزدورن جي خرچن کي گھٽائڻ ۽ وقت جي پيداوار کي تيز ڪرڻ.
ذھني پروسيس ڪنٽرول سسٽم | ٽيڪنيڪل بنياد: مرڪزي PLC ٽچ اسڪرين HMI مانيٽرنگ موٽر لوڊ سان, conveyor جي رفتار, بن جي سطح, and crusher parameters. | آپريشنل فائدا: Allows operators to optimize feed rates and detect anomalies early from a single control station, preventing cascading failures. | ROI اثر: Improves overall plant efficiency by an estimated 812% through optimized throughput and reduced risk of major downtime events.
اعلي ڪارڪردگي ڪرشنگ چيمبر ڊيزائن | ٽيڪنيڪل بنياد: Crushers equipped with latestgeneration chamber geometries and higher stroke/ speed combinations as applicable. | آپريشنل فائدا: Delivers a higher reduction ratio per stage and produces a more cubicle end product with less flaky material. | آپريشنل فائدا: Increases yield of inspec product while reducing recirculating load and wear on downstream equipment.
ترقي يافته مٽي دٻائڻ & ڪنٽينشن | ٽيڪنيڪل بنياد: Strategically placed spray nozzles at transfer points paired with enclosed conveyor skirts and dust collection cyclones on screens. | آپريشنل فائدا: Significantly improves site environmental compliance and creates a safer working atmosphere for personnel.| ROI اثر: Mitigates risk of regulatory fines and reduces cleanup costs while prolonging component life by limiting abrasive dust ingress.
Unified Greasing & هائيڊولڪ سسٽم | ٽيڪنيڪل بنياد: Centralized lubrication points for major bearings and integrated hydraulic power units for crusher adjustment & clearing.| آپريشنل فائدا: Streamlines routine maintenance checks from hours to minutes and allows safe remote clearing of stalled chambers.| ROI اثر: Increases mechanical availability by reducing maintenance windows; protects major assets from catastrophic damage due to lubrication failure.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (250300tph Plants) | اسان جي 250300tph پلانٽ حل | فائدو (% سڌارو) |
| : | : | : | : |
| مشيني دستيابي | 8590% (رٿيل & غير منصوبا بند وقت) | 9295% (اجزاء جي چونڊ جي بنياد تي & سسٽم ڊيزائن) | +5% جي طرف +8% وڌيڪ اپ ٽائم |
| بجلي جو استعمال في ٽين| وڏي پيماني تي مختلف آهي; often suboptimal load sharing| آپٽمائزڊ موٽر sizing & conveyor drive selection| تائين 10% گهٽتائي in kWh/ton processed |
| لباس جي قيمت في ٽون (ابراھيندڙ پٿر)| $0.45 $0.65/ٽين (crusher liners only) | $0.38 $0.52/ٽين (via premium alloys & chamber optimization)| ~15% lower consumable cost |
| پيداوار جي درجه بندي مطابقت (± اسپيڪ) | Reliant on frequent manual adjustment| Automated screen loading & crusher setting feedback loops| Deviation improved by up to 40%, فضول گھٽائڻ |
5.ٽيڪنيڪل وضاحتون
ڊيزائن جي ذريعي ظرفيت: 250 300 ميٽرڪ ٽين في ڪلاڪ (275 330 يو ايس ٽي پي ايڇ), فيڊ مواد جي سختي ۽ سائيز جي ورڇ تي منحصر آهي.
پرائمري کولہو: جبڑے کولہو ماڊل [مثال, JC546], Feed Opening 1400x1100mm Max Feed Size ≤750mm
ثانوي کولڻ وارو: مخروط کولہو ماڊل [مثال, ايڇ پي سي 400], Accepts feed ≤250mm
ٽيٽيري کولہو: مخروط کولہو ماڊل [مثال, ايڇ پي ٽي 300] or Impact Crusher Model [مثال, PFQ1520] based on product shape requirements.
اسڪريننگ يونٽس: Multideck vibrating اسڪرين (23 يونٽ), ڪل اسڪريننگ ايريا ≥25m².
بجلي جي گهرج: Total installed power ~750kW 900kW; primary voltage requirement: 400V/50Hz يا 480V/60Hz (ترتيب ڏيڻ جي قابل).
اهم مواد جي وضاحت: Primary conveyor belts ST3150/EP800; Wear liners in primary stage made of Mn18Cr2 alloy steel; Screen decks clad with replaceable polyurethane or rubber modulations.
لڳ ڀڳ پيرن جا نشان (ايل ايڪس ڊبليو): ~ 85m x 45m (~280ft x150ft), depending on stockpile configuration.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل (4°F to113°F). Dust suppression system requires water supply (~50m³/day).
6\. درخواست جا منظر
وڏي پيماني تي گرينائيٽ ڪواري جي توسيع
چيلنج: An existing quarry needed to double production capacity but had limited space for plant expansion while maintaining strict railway ballast specifications.
حل: Implementation of this compactly designed threestage stationary crushing plant featuring highreductionratio cone crushers in closed circuit configuration.
نتيجا: Achieved sustained output of over280tph within the existing footprint.Ballast product cubicity exceeded national standards by22%, commanding apremium price.Recirculating load decreased by18%, توانائي جي قيمت گھٽائڻ.
مکيه هاء وي تعميراتي پروجيڪٽ
چيلنج:A contractor required guaranteed onsite aggregate supply at270tphfora24month project,facing highly variable basalt feed hardness with zero tolerance forscheduling delays due top lant failure .
حل:A ruggedized version oftheplant was deployed ,featuring enhanced tramp metal protectionand automated cavity clearing systems .
نتيجا:The plant maintained anaverage mechanical availabilityof94% throughouttheproject ,deliveringover1 .2million tons ofmaterial .Un scheduled stoppages were reducedto less than1 .5 %ofoperating hours ,keepingtheproject aheadofschedule .
تجارتي مجموعي پيدا ڪندڙ
چيلنج:A producer supplying multiple concreteand asphalt plants struggledwithhighwear costsand inconsistent sand yieldfromtheir existing circuit .
حل:Theplant was configuredwitha tertiary impactcrusherfor shaping anda fines recovery /washing module addedtothefinal screening stage .
نتيجا:Sand yield increasedby15 %,creatinganewrevenue stream .Wear costsontertiary components droppedby30 %due tot heoptimized rockonrockcrushing action .Product versatility allowedtheproducer tom eetdiversespecifications frommultiple clients .
تجارتي مجموعي پيدا ڪندڙ
چيلنج:A producer supplying multiple concreteand asphalt plants struggledwithhighwear costsand inconsistent sand yieldfromtheir existing circuit .
حل:Theplant was configuredwitha tertiary impactcrusherfor shaping anda fines recovery /washing module addedtothefinal screening stage .
نتيجا:Sand yield increasedby15 %,creatinganewrevenue stream .Wear costsontertiary components droppedby30 %due tot heoptimized rockonrockcrushing action .Product versatility allowedtheproducer tom eetdiversespecifications frommultiple clients .
تجارتي مجموعي پيدا ڪندڙ
چيلنج:A producer supplying multiple concreteand asphalt plants struggledwithhighwear costsand inconsistent sand yieldfromtheir existing circuit .
حل:Theplant was configuredwitha tertiary impactcrusherfor shaping anda fines recovery /washing module addedtothefinal screening stage .
نتيجا:Sand yield increasedby15 %,creatinganewrevenue stream .Wear costsontertiary components droppedby30 %due tot heoptimized rockonrockcrushing action .Product versatility allowedtheproducer tom eetdiversespecifications frommultiple clients .
تجارتي مجموعي پيدا ڪندڙ
چيلنج:A producer supplying multiple concreteand asphalt plants struggledwithhighwear costsand inconsistent sand yieldfromtheir existing circuit .
حل:Theplant was configuredwitha tertiary impactcrusherfor shaping anda fines recovery /washing module addedtothefinal screening stage .
نتيجا:Sand yield increasedby15 %,creatinganewrevenue stream .Wear costsontertiary components droppedby30 %due tot heoptimized rockonrockcrushing action .Product versatility allowedtheproducer tom eetdiversespecifications frommultiple clients .
تجارتي مجموعي پيدا ڪندڙ
چيلنج:A producer supplying multiple concreteand asphalt plants struggledwithhighwear costsand inconsistent sand yieldfromtheir existing circuit .
حل:Theplant was configuredwitha tertiary impactcrusherfor shaping anda fines recovery /washing module addedtothefinal screening stage .
نتيجا:Sand yield increasedby15 %,creatinganewrevenue stream .Wear costsontertiary components droppedby30 %due tot heoptimized rockonrockcrushing action .Product versatility allowedtheproducer tom eetdiversespecifications frommultiple clients .
تجارتي مجموعي پيدا ڪندڙ
چيلنج:A producer supplying multiple concreteand asphalt plants struggledwithhighwear costsand inconsistent sand yieldfromtheir existing circuit .
حل:Theplant was configuredwitha tertiary impactcrusherfor shaping anda fines recovery /washing module addedtothefinal screening stage .
نتيجا:Sand yield increasedby15 %,creatinganewrevenue stream .Wear costsontertiary components droppedby30 %due tot heoptimized rockonrockcrushing action .Product versatility allowedtheproducer tom eetdiversespecifications frommultiple clients .
تجارتي مجموعي پيدا ڪندڙ
چيلنج:A producer supplying multiple concreteand asphalt plants struggledwithhighwear costsand inconsistent sand yieldfromtheir existing circuit .
حل:Theplant was configuredwitha tertiary impactcrusherfor shaping anda fines recovery /washing module addedtothefinal screening stage .
نتيجا:Sand yield increasedby15 %,creatinganewrevenue stream .Wear costsontertiary components droppedby30 %due tot heoptimized rockonrockcrushing action .Product versatility allowedtheproducer tom eetdiversespecifications frommultiple clients .
تجارتي مجموعي پيدا ڪندڙ
چيلنج:A producer supplying multiple concreteasphalt plants struggledw ithh ig hw ear cos tsandinconsistent sanyieldf romth eirexistingcircuit.Solution:T hep lantwasconfiguredw it ha t er ti aryi mpactcru sherforshapinganda fi nesrec overy/washingmoduleaddedtot h efina ls creeningstage.R esults:Sandyieldincreasedb y1s5%,cre ating anewrevenuestream.W earco stso nte rt i arycomponentsdroppedb y3s0%d ueto t h eo p timi zedrockonro ckcr ushingaction.P roductversatilityallowedth ep roducertom ee td iv ersesp ec ificationsf rommu ltipleclients.7\. تجارتي خيالات
Equipment pricing fort hisclassofstationarystone crushing plantis structured aroundcoreconfigurationands electedcomponents:
قيمت جا درجا:
ٽائر 1(بيس پلانٽ):پرائمري جاو شامل آهن ,ثانوي ڪني ,بنيادي اسڪرين ,پهچائيندڙ ,steelstructure ,andelectricalcontrol.C apacityratedfor250tp hinlimestone.Tier2(EnhancedPlant):UpgradedtoH Pseriesconec rushers ,largerscreeningarea ,premiumbelting ,andenhanceddustcontrol.Ratedforfull300tp hinabrasivegranite.Tier3(CustomCircuit):Includesadditionsliketer ti aryshapingstage ,automatedproductdiverters ,fineswashingsystem ,orcomprehensiveweighing/batchingsystems.Optional Features:DustCollectorCyclone/BaghouseSystemsOnBoardGeneratorHookupsForBackupPowerRemoteMonitoringTelematicsPackageAdvancedPredictiveMaintenanceSensorKitsExtendedWearPartKits(Initial2YearSupply)
سروس پيڪيجز:
StandardCommissioning&آپريٽر ٽريننگ( included )ExtendedWarrantyPlans(12–36months )AnnualPreventativeMaintenanceContractsOnSiteTechnicalSupportRetainerPartsConsignmentStockingAgreements
فنانسنگ جا اختيار:
Capital equipment financing can be arranged through partners offering leasetoown structures commercial loans or projectbased financing typically requiring20–30%down payment with terms ranging36–72months
FAQ
ق:Whatistheleadtimeforsupplyandaverageinstallationduration?
A Fromorderconfirmationmajorcomponentmanufacturerequires4–6monthsSitefoundationworkshouldrunconcurrentlyMechanicalerectionandelectricalcommissioningtypicallyrequire8–10weeksonsitew ithaproperlypreparedfoundation
ق:Canyour250–300tp hstonecrushingplanthandlewetorstickyfeedmaterial?
A Thebas icdesignassumesmaterialwithmoderatesurfacemoistureForconsistentlywetorclayboundmaterialmodificationsarerequiredincludingfeederdesignprimaryscreenselectionandspecificchute liningsTheseoptionsshouldbediscussedduringengineeringreview
Q Howdoesthecontrolsystemintegratewithexistingquarryoperations?
A ThePLCsystemoffersstandardindustrialcommunicationprotocols(Profibus Ethernet/IP ModbusTCP) allowingintegrationintocentralSCADA systemsfordataaggregationItcanalsooperateasastandaloneunit
Q Whatistheexpectedlifespanof themainstructuralcomponents?
A Theheavy dutysteelsuperstructureisdesigned fora minimumservice lifeof20+yearswithpropermaintenanceCrushersandscreensframescarrysimilarlong termdesignlifeexpectanciesw ithperiodicrebuildsof internalmechanicalcomponents
Q Areprocessflowdiagrams(پي ايف ڊيز)andpipinginstrumentationdiagrams(PIDs)provided?
A YesacompletebasicengineeringpackageincludinggeneralarrangementdrawingsPFDsPIDsandelectricalschematic sisprovidedaspartofthetechnicaldocumentationpackageto facilitatepermittingandsiteplanning
Q Whattrainingisprovidedforouroperators an dmaintenancestaff?
A Comprehensiveon sitetrainingisconductedduringcommissioningcoveringnormalstartup/shutdownproceduresroutineadjustmentsdailychecksbasictroubleshootingandsafetyprotocolsFormalclassroomtrainingatourfacilityisavailableasanoption
