برآمد 250 300tph Stone Crushing Plant Exporter
Headline: Engineered for HighVolume Production: جي 250300 TPH Stationary Stone Crushing Plant
1. PAINPOINT driven اوپننگ
Are escalating operational costs and unpredictable bottlenecks constraining your aggregate production targets? For commercialscale operations, a midtohigh capacity crushing plant must deliver consistent output without becoming a source of constant management overhead and financial drain.
Key challenges you likely face include:
اڻ شيڊول بند وقت: Component failures in critical crushers or feeders halt your entire line, گم ٿيل پيداوار ۽ بيڪار محنت ۾ هزارين في ڪلاڪ خرچ.
نامناسب حتمي پيداوار جي معيار: Poorly calibrated or mismatched crushing stages yield offspec aggregate, reducing market value and leading to material reprocessing.
اعلي سار سنڀال جي پيچيدگي: Disjointed equipment from multiple suppliers creates convoluted maintenance schedules, اضافي اسپيئر پارٽس جي فهرست, and extended service intervals.
غير موثر مواد جي وهڪري: Choke points, improper sizing between stages, and inadequate material handling limit your plant’s true capacity, capping your return on investment.
وڌندڙ آپريشنل خرچ: توانائي موثر ڊرائيو, اضافي لباس جو حصو واپرائڻ, and high manual oversight requirements directly erode profit margins.
Is your current solution equipped to provide the reliability, product consistency, and costperton efficiency required in today’s competitive market?
2. پيداوار جو جائزو
The 250300tph Stone Crushing Plant is a complete, stationary crushing and screening solution engineered for continuous, تعمير لاء مجموعن جي اعلي مقدار جي پيداوار, روڊ جي عمارت, ۽ کان کني ايپليڪيشنون. This turnkey system is designed for primary contractors and aggregate producers requiring consistent output of 250 جي طرف 300 ميٽرڪ ٽين في ڪلاڪ.
آپريشنل ڪم فلو:
1. ابتدائي گھٽتائي: Large quarry rock (≤750mm) is uniformly fed into a robust primary jaw crusher for initial size reduction.
2. ثانوي & ٽيٽيري ڪرشنگ: The material is then conveyed to secondary (مخروط / اثر) crushers for further refinement, with optional tertiary crushers for precise shaping and fine aggregate production.
3. مواد جي اسڪريننگ: ملٽيپل ڊيڪ وائبريٽنگ اسڪرينز صحيح طور تي ڪٽيل مواد کي مخصوص سائز جي حصن ۾ الڳ ڪري ٿو (مثال, 05ايم ايم, 510ايم ايم, 1020ايم ايم).
4. ذخيرو ڪرڻ & پهچائڻ: A network of belt conveyors transports sized aggregates to designated stockpiles for loadout or further processing.
5. سسٽم ڪنٽرول: Centralized PLCbased control allows operators to monitor and adjust the entire process from a single station.
ايپليڪيشن جو دائرو & حدون:
دائرو: گرينائيٽ لاء مثالي, بيسالٽ, چونا پٿر, درياهه جو پٿر, ۽ ٻيون وچولي کان وڌيڪ گھربل مواد. Suited for largescale infrastructure projects requiring consistent supply.
حدون: پورٽبل يا موبائل ايپليڪيشنن لاءِ ٺهيل ناهي. Site requires stable foundation preparation and adequate space for plant layout and stockpiles. Maximum feed size is determined by primary crusher selection.
3. بنيادي خاصيتون
Our plant design incorporates features focused on operational superiority and lifetime cost reduction.
ماڊلر ساخت جي ڊيزائن | ٽيڪنيڪل بنياد: تيار ڪيل, bolttogether heavyduty steel modules | آپريشنل فائدا: تائين سائيٽ جي انسٽاليشن جو وقت گھٽائي ٿو 40%, ensures precise alignment of crushers and feeders for optimal material flow | ROI اثر: Lower installation labor costs and faster commissioning generate revenue sooner
Intelligent Crushing Stage Synchronization | ٽيڪنيڪل بنياد: PLCcontrolled feed rates with level sensors in crushing chambers | آپريشنل فائدا: Prevents crusher choke or runempty conditions, maximizes throughput while protecting equipment | ROI اثر: Reduces wear part stress by an average of 15% and improves overall plant availability
مرڪزي گريسنگ & هائيڊولڪ سسٽم | ٽيڪنيڪل بنياد: Automated lubrication points routed to a central station with monitoring | آپريشنل فائدا: نازڪ بيئرنگ کي يقيني بڻائي ٿي ته شيڊول تي مناسب لوبريڪيشن ملي ٿي; معمولي سار سنڀال جي ڪم کي آسان بڻائي ٿو | ROI اثر: تقريبن بيئرنگ سروس جي زندگي کي وڌائي ٿو 30%, reduces manual maintenance hours
HighEfficiency Vibrating Screens with Rubber Media | ٽيڪنيڪل بنياد: Multideck screens fitted with antiblinding rubber balls or mats | آپريشنل فائدا: Maintains screening efficiency in damp or sticky material conditions; reduces screen cloth clogging | ROI اثر: Improves product classification consistency and reduces downtime for screen cleaning
HeavyDuty Belt Conveyor System | ٽيڪنيڪل بنياد: لوڊنگ پوائنٽن تي اثر بستر; engineered belt scrapers; rated for >300tph گنجائش | آپريشنل فائدا: Minimizes belt wear from heavy loads; contains spillage; ensures reliable material transfer | ROI اثر: Lowers conveyor maintenance costs by reducing belt replacement frequency
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (250300tph پلانٽ) | اسان جو 250300tph پٿر ڪرشنگ پلانٽ حل | فائدو (% سڌارو) |
| : | : | : | : |
| پلانٽ جي دستيابي | ~ 85% (مقرر ڪيل سار سنڀال سميت) | ≥92% (as documented in field performance reports) | +8% More Uptime |
| توانائي واپرائڻ في ٽين| بيس لائين (100%) as per standard motor configurations| Optimized drive packages & power factor correction installed as standard| 12% جي طرف 18% گھٽتائي |
| لباس حصو قيمت في ٽون| Varies significantly with material abrasiveness| Engineered liner profiles & alloy specifications matched to duty cycle| تائين 22% گھٽتائي |
| تنصيب & ڪم ڪرڻ جو وقت| 812 weeks from component delivery| 57 هفتي ماڊلر ڊيزائن جي ڪري & preassembly checks| 35% تيزيءَ سان لڳائڻ |
| فوٽ پرنٽ جي ڪارڪردگي| Layout dependent on component sourcing| Compact configuration designed as single system from outset| 15% Reduced Area Required |
5. ٽيڪنيڪل وضاحتون
ڊزائين ڪيل ظرفيت جي حد: 250 - 300 ميٽرڪ ٽين في ڪلاڪ (مواد جي کثافت جي بنياد تي مختلف آهي & سختي).
پرائمري کولہو جا اختيار: جهيڙيندڙ (PE900×1200) or Gyratory Crusher model dependent on feed size requirements.
ثانوي/Tertiary کولہو جا اختيار: Multicylinder Hydraulic Cone Crushers (ايڇ پي سي 315) or Impact Crushers configured in closed circuit with screens.
اسڪريننگ اسٽيشنون: Typically includes one primary screen postprimary crushing plus two secondary sizing screens.
ڪل انسٽال ٿيل پاور: لڳ ڀڳ 550 - 650 ڪلواٽ (آخري ترتيب تي منحصر آهي).
اهم مواد جي وضاحت: مکيه فريم Q345B اسٽيل مان ٺهيل; Highwear components use Mn18Cr2 or equivalent highchromium alloys.
Overall Layout Dimensions (LxW): Approximately ~120m x ~85m (varies with stockpile conveyor design).
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل; مٽي دٻائڻ وارو نظام معياري طور شامل آهي.
6. درخواست جا منظر
هاء وي تعميراتي منصوبي جي مجموعي فراهمي
چيلنج: هڪ ٺيڪيدار جي ضرورت آهي هڪ ضمانت جي فراهمي جي اوور 5000 tons/day of multiple aggregate specifications within a tight project timeline but faced unreliable output from aging equipment.
حل: Implementation of our turnkey stationary stone crushing plant configured specifically for granite processing at a dedicated quarry site adjacent to the project corridor.
نتيجا:
Achieved consistent output of overrated capacity at ~320tph during peak demand periods.
Met all gradation specifications without recrushing cycles through precise screening setup.
Supplied the full project requirement within schedule.
Commercial Aggregate Producer Capacity Expansion
چيلنج: An established producer sought to expand market share but was limited by an inefficient twostage plant producing inconsistent product shapes at high operational cost per ton.
حل: Integration of our threestage stone crushing plant featuring secondary/tertiary cone crushers into their existing operation as an upgraded production line.
نتيجا:
Increased overall site production by over ~280tph net new capacity while improving final product cubicity by over ~40%.
Reduced overall energy consumption per ton across the expanded site due to more efficient modern drives.
Limestone Processing Base Material Production
Challenge A cement plant raw material section required higher prehomogenization pile feed rates but was constrained by frequent blockages in their old crushing circuit handling claycontaminated limestone.
Solution Installation of our heavyduty stone crushing plant featuring an impact crusher configuration optimized for medium abrasiveness but highclaycontent limestone including enhanced anticlogging measures on feeders/screens etcetera etcetera etcetera etcetera etcetera etcetera etcetera etcetera etcetera etcetera etcetera etcetera etcetera .
نتيجا:
Eliminated unplanned stoppages due to blockages achieving >95% availability versus previous <80%.
Provided stable kiln feed meeting required sizing specification consistently improving kiln thermal efficiency .
FAQ
1.Q تنصيب کان اڳ سائيٽ جي تياري جي ڪهڙي سطح جي ضرورت آهي?
A A stable compacted platform capable of supporting significant dynamic loads is essential Detailed foundation drawings are provided well in advance Concrete foundations are typically required under all major equipment modules .
2.سوال هي ٻوٽو ڪيئن سنڀالي ٿو مختلف تبديلين کي فيڊ مواد جي سختي ۾?
A The core crushers are selected based on your specific target materials The hydraulic adjustment systems on cone crushers allow operators to compensate for hardness variations maintaining product size without stopping .
3.Q What are the typical lead times from order placement?
A For standard configurations lead time ranges between months depending on current manufacturing schedule Complex customizations may extend this timeframe .
4.Q What training is provided for our operational staff?
A Comprehensive training covering operation routine maintenance safety procedures troubleshooting basic diagnostics is conducted during commissioning both classroom instruction handson sessions included .
5.Q Are financing options available?
A Yes we work with several international export credit agencies financial institutions can offer various financing structures including leasing installment plans subject credit approval terms conditions apply .
6.Q Can this system be integrated with our existing equipment like loaders conveyors?
A Integration feasibility studies conducted upon request Control systems can typically be adapted interface existing upstream downstream processes ensuring cohesive operation .
7.Q What does the standard warranty cover what service packages offered?
A Standard warranty covers manufacturing defects major components months operating hours whichever comes first Extended warranties comprehensive service packages annual inspections preventive maintenance plans available purchase .
