ماحول دوست Jc5000 Jaw Crusher ھول سيل قيمت
Targeting Primary Crushing Inefficiency: The High Cost of Outdated Jaw Crushers
Are your aggregate production or mineral processing profits being eroded by persistent operational bottlenecks? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, the primary crushing stage often dictates overall site efficiency. Common challenges with conventional jaw crushers include:
سار سنڀال لاءِ اضافي وقت: بار بار لائنر تبديليون ۽ غير متوقع ميڪيڪل ناڪامي توهان جي پوري پروسيسنگ لائن کي روڪيو. Industry averages show unplanned crusher downtime can cost between $5,000 ۽ $15,000 في ڪلاڪ گم ٿيل پيداوار ۾.
Unpredictable Energy Consumption: پراڻو, less efficient crushing chambers and drive systems lead to power costs that are difficult to forecast and control, سڌو سنئون توهان جي قيمتي ميٽرڪ کي متاثر ڪري ٿو.
متضاد پيداوار جي درجه بندي: Worn or poorly designed crushers produce excessive fines or irregularly sized material, causing downstream processing issues and reducing the value of your end product.
هاء ويئر پارٽ مٽائڻ جي قيمت: The cumulative expense of manganese jaws, بيئرنگ, and other consumables can become a major operational expenditure over a single fiscal year.
Is there a primary crusher solution engineered to directly address these reliability, ڪارڪردگي, and total costofownership challenges? The EcoFriendly JC5000 Jaw Crusher is designed for this exact purpose.
پيداوار جو جائزو: The EcoFriendly JC5000 HeavyDuty Jaw Crusher
The EcoFriendly JC5000 is a stationary, highcapacity singletoggle jaw crusher engineered for the primary reduction of hard rock, معدنيات, ۽ تباهي ڪنڪريٽ. Its design focuses on delivering maximum availability and lower operating costs in demanding quarrying, کان کني, and aggregate recycling applications.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: وڏي پيماني تي مواد (1250mm تائين) is loaded into the deep, nonchoking feed hopper.
2. ڇڪڻ وارو عمل: A robust singletoggle mechanism drives a dynamically balanced moving jaw in an elliptical motion against a fixed jaw, applying compressive force to fracture the material.
3. خارج ٿيڻ & ماپڻ: ڪٽيل مواد هيٺان خارج ٿيڻ واري اوپننگ ذريعي نڪرندو آهي (سي ايس ايس), with size controlled by a hydraulic wedge adjustment system for quick changes under load.
ايپليڪيشن جو دائرو: Ideal for primary crushing of granite, بيسالٽ, لوهه, ۽ ٻيهر استعمال ٿيل ڪنڪريٽ. چپچپا لاء سفارش نه ڪئي وئي آهي, پلاسٽڪ جي مٽيءَ يا مٽيءَ جي مٿاڇري واري مواد کي بغير پريز ڪرڻ جي.
بنيادي خاصيتون: Engineering for Operational Excellence
Hydrostatic ڊرائيو سسٽم | ٽيڪنيڪل بنياد: Direct variablespeed control of the crusher via hydraulic motors. | آپريشنل فائدا: Enables soft starts/stops, رڪاوٽون صاف ڪرڻ لاء واپسي وارو آپريشن, and precise speed adjustment to optimize throughput and product shape. | ROI اثر: Reduces mechanical stress on components by up to 60%, برداشت جي زندگي وڌائڻ; can lower peak electrical demand charges.
Patented "Quattro Movement" جوڙو ڊيزائن | ٽيڪنيڪل بنياد: Optimized kinematics where the moving jaw has a steeper nip angle at the top and aggressive crushing stroke at the bottom. | آپريشنل فائدا: تائين جي صلاحيت وڌائي ٿو 15% over conventional designs while promoting better particle shape and reducing slabby output. | ROI اثر: Higher throughput per operating hour maximizes plant yield without increasing footprint.
Integrated Dust Suppression System | ٽيڪنيڪل بنياد: Preplumbed manifold with strategically placed nozzles creates a fine water mist curtain at feed and discharge points. | آپريشنل فائدا: Effectively suppresses airborne particulate at the source, maintaining compliance with site environmental regulations. | ROI اثر: Minimizes water usage compared to manual spraying; avoids potential fines and work stoppages for dust violations.
QuickChange Wear Liner System | ٽيڪنيڪل بنياد: Wedgelocked jaw plates with accessible retaining bolts designed for safe replacement from the crusher side. | آپريشنل فائدا: لائينر جي تبديلي جي وقت کي گھٽائي ٿو تقريبا 40%. Your maintenance crew spends less time in hazardous manual handling. | ROI اثر: Direct labor savings on routine maintenance and increased crusher availability for production.
Advanced Condition Monitoring Ports | ٽيڪنيڪل بنياد: Preinstalled sensor ports for realtime telemetry on bearing temperature, vibration جي سطح, ۽ هائيڊولڪ پريشر. | آپريشنل فائدا: Enables predictive maintenance scheduling based on actual equipment condition rather than fixed hours. | ROI اثر: تباهي واري ناڪامي کي روڪي ٿو; allows parts to be ordered in advance during planned shutdowns.
مقابلي جا فائدا: قابل قدر ڪارڪردگي حاصلات
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (42"x50" Class Crusher) | EcoFriendly JC5000 Solution | فائدو |
| : | : | : | : |
| Average Throughput (گرينائيٽ) | 450 550 mtph | 575 625 mtph | +12% ظرف |
| لائنر تبديل ڪرڻ جو وقت (Two Crew) | 16 24 ڪلاڪ | 10 14 ڪلاڪ | ~ 40% تيز |
| مخصوص توانائي واپرائڻ| 0.85 1.1 kWh/mt | 0.75 0.90 kWh/mt| تائين 15% هيٺيون |
| Expected Bearing Life (L10) | ~ 12,000 ڪلاڪ| ~18,000 hours| +50% ڊگھي زندگي |
ٽيڪنيڪل وضاحتون
فيڊ کولڻ: 1250mm x 1000mm (50" x 40")
وڌ ۾ وڌ فيڊ سائيز: 1050ايم ايم (41")
بند طرف سيٽنگ (سي ايس ايس) حد: 150mm 300mm (6" 12")
گنجائش جي حد: تائين 750 mtph depending on material type & سي ايس ايس
ڊرائيو پاور جي گهرج: 132 kW اليڪٽرڪ موٽر (or equivalent hydraulic drive)
ڪڪڙ جو وزن (موٽر کان سواء): ~ 62,000 ڪلوگرام
مکيه فريم جي تعمير: Fabricated highstrength steel plate with stressrelieved welds.
جبلن جي پليٽ: Premium manganese steel with multiple tooth profiles available.
آپريٽنگ جي درجه حرارت جي حد: 20°C کان +45°C (مناسب سڻڪ سان).
Dust Suppression Water Requirement: ~25 l/min at 4 بار جو دٻاء.
ايپليڪيشن منظرنامو
[Aggregate Quarrying] چيلنج: هڪ گرينائيٽ کوٽائي جي ضرورت آهي ته پرائمري سرڪٽ جي ذريعي وڌڻ لاء 10% but was constrained by existing power infrastructure upgrades deemed too costly.
حل: Two EcoFriendly JC5000 units were installed in parallel configuration due to their lower specific energy consumption.
نتيجا: The site achieved a net throughput increase of over % without exceeding previous peak power demand. Field data shows energy savings covered nearly % of the equipment financing cost in the first year.
[اڏاوت & مسمار ڪرڻ واري ريسائڪلنگ] چيلنج: اي سي&D recycling plant faced severe downtime from uncrushable metals causing tramp iron damage and blockages in their primary crusher.
حل: Implementation of an EcoFriendly JC5000 equipped with an automatic hydraulic toggle release system as standard protection.
نتيجا: In documented incidents involving rebar bundles or bucket teeth,the system released within seconds,causing zero damage.The plant reported an immediate % reduction in related repair costsand associated downtime
تجارتي خيالات
The EcoFriendly JC5000 is offered as part of a modular crushing solution.Pricing is structured around core configuration:
- Base Equipment Tier Includes crusher mainframe hydrostatic drive basic walkwaysand dust suppression manifold
- Optional Features Tier Hydraulic setting adjustment package automated lubrication system advanced telemetry packageand various wear liner metallurgies
- Service Packages Choose from scheduled inspection plans full wear part contractsor comprehensive uptime guarantees including labor
- Financing Options Flexible commercial leasing capital equipment loansand throughputbased payment models are available subject to credit approval Our financial specialists can structure terms that align cash flow with your project returns
اڪثر پڇيا ويا سوال
What are the foundation requirements for installingthe EcoFriendly JC500?
The unit requires a substantial reinforced concrete foundation designedto absorb dynamic loads Detailed civil engineering drawingsare provided with purchase
Can this crusher replace our existing unit without modifying downstream equipment?
A full review of your current flow sheetis necessary Typicallythe consistent product gradationfromtheJC500 allowsfor better performancein secondary stages but feedand discharge heightsmust be verified
How doesyour 'ecofriendly' claim translate into measurable operational savings?
It primarily refers totwo areas The integrated dust suppression system reduces water usageand ensures compliance avoiding fines Secondlythe higherenergy efficiency directly lowerspower consumption per ton crushed whichis bothan economicandan environmental benefit
What isyour lead timeon critical wear parts likejaw plates?
We maintaina global consignment inventoryfor fastmoving wear parts Standard manganesejaw platesare typically availablefor shipment withinhoursfrom regional hubs Premium grades may havea slightly longer lead time
Do you offerperformance guaranteeson throughputand liner life?
Yes performance guaranteesbased on material testingare includedin our contract Specific figuresfor throughputand wear lifeare establishedduringthe presale technical review process
