Eco-Friendly Jc5000 Jaw Crusher Vendors
ھدف پلانٽ مينيجرز, خريداري جا ماهر, ۽ انجنيئرنگ ٺيڪيدار: هڪ ٽيڪنيڪل & Commercial Evaluation of the EcoFriendly JC5000 Jaw Crusher
1. PAINPOINT driven اوپننگ: The High Cost of Primary Crushing Operations
Managing a primary crushing station involves balancing throughput demands against escalating operational and compliance costs. Common challenges with conventional jaw crushers directly impact your bottom line:
اضافي توانائي واپرائڻ: Primary crushing can account for over 50% of a plant's comminution energy. Inefficient drives and outdated mechanical designs lead to unsustainable power bills.
غير منصوبا بند وقت & Component Wear: Premature failure of jaw plates, بيئرنگ, or toggle systems causes costly stoppages. Replacing heavy, worn components is a safety and logistical challenge, halting production for days.
مٽي & Noise Compliance Failures: Increasingly stringent site regulations for particulate matter (پي ايم) and noise levels result in fines, work stoppages, and community relations issues if equipment is not designed for containment.
اعلي سار سنڀال مزدور خرچ: Frequent lubrication requirements and mechanical adjustments demand significant technician hours, increasing your total cost of ownership.
Are you evaluating solutions that reduce energy consumption per ton, extend service intervals, and integrate environmental controls without sacrificing throughput? The following analysis of the EcoFriendly JC5000 Jaw Crusher provides datadriven answers.
2. پيداوار جو جائزو: Advanced Primary Crushing Redefined
The EcoFriendly JC5000 is a heavyduty, singletoggle jaw crusher engineered for highcapacity primary reduction of hard rock, معدنيات, ۽ تباهي ڪنڪريٽ. It is designed as the first stage in a fixed or mobile processing circuit.
آپريشنل ڪم فلو:
1. کاڌو & پري اسڪريننگ: رنوفمين (روم) material is directed into the vibrating grizzly feeder (اختياري), bypassing fines to increase effective capacity.
2. Aggressive Crushing Stroke: The optimized kinematics of the singletoggle design provide a deep, elliptical crushing action, ensuring high reduction ratios and minimizing slabby product.
3. مسلسل خارج ٿيڻ: Crushed material exits with gravity assistance through a large discharge opening, preventing chokepoints and maintaining consistent flow to downstream processes.
4. Integrated Environmental Management: Onboard systems actively suppress dust at feed and discharge points and dampen operational noise at the source.
ايپليڪيشن جو دائرو: Ideal for hard rock mining (گرينائيٽ, بيسالٽ, لوهه), largescale aggregate production, and industrial slag processing. حدون: چپچپا لاء مناسب ناهي, clayrich materials without prescreening; maximum feed size is 1250mm x 1000mm.
3. بنيادي خاصيتون: ڪارڪردگي لاء انجنيئرنگ & اپٽائم
Hydrostatic Drive System | ٽيڪنيڪل بنياد: Direct variablespeed control via hydraulic motors | آپريشنل فائدا: Enables soft starts/stops, reversible operation to clear blockages, and infinite adjustment of CSS under load. | ROI اثر: Reduces inrush current by up to 70%, lowering demand charges; eliminates shear pin replacements and associated downtime.
Vortex™ Dust Suppression Integration | ٽيڪنيڪل بنياد: Pressurized water nozzles create a micronlevel fog curtain at transfer points. | آپريشنل فائدا: Captures airborne dust particles at source before they become airborne. | ROI اثر: Mitigates risk of regulatory noncompliance fines; reduces housekeeping labor; سائيٽ جي نمائش ۽ آپريٽر جي صحت کي بهتر بڻائي ٿو.
QuadraLok® Tensioning System | ٽيڪنيڪل بنياد: Four hydraulic cylinders adjust both toggle plate tension and closedside setting (سي ايس ايس). | آپريشنل فائدا: Allows precise CSS adjustment in minutes from a central location without manual shims. | ROI اثر: Cuts setting adjustment time by over 80%, ٻوٽن جي لچڪ ۽ استعمال کي وڌائڻ.
WEDGELOCK Jaw Plate Design | ٽيڪنيڪل بنياد: Interlocking wedges secure jaw plates without traditional backing resin or zinc. | آپريشنل فائدا: Enables faster jaw plate changeouts with standard tools; creates a secure mechanical lock that prevents plate slippage. | ROI اثر: Reduces liner change downtime by approximately 40%; improves operator safety during maintenance.
Acoustic Insulation Package | ٽيڪنيڪل بنياد: Composite sounddampening panels lined with massloaded vinyl enclose the crushing chamber. | آپريشنل فائدا: Attenuates operational noise by containing mechanical impacts within the chassis. | ROI اثر: Facilitates permitting in noisesensitive regions; allows for extended work hours where local ordinances apply.
4. مقابلي جا فائدا: مقدار جي قابل ڪارڪردگي ميٽرڪس
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (Conventional Jaw Crusher) | EcoFriendly JC5000 Solution | فائدو (% سڌارو) |
| : | : | : | : |
| سراسري. توانائي جو واھپو (kWh/ٽن) | 1.8 2.2 kWh/t | 1.4 1.6 kWh/t | ~25% Reduction |
| Planned Liner Change Time (ڪلاڪ) | 1824 ڪلاڪ | 1012 ڪلاڪ | ~50% تيز |
| Bearing Service Interval (ڪلاڪ) | ~2,000 hrs lubrication interval| تائين 5,000 hrs interval| 150% Longer |
| سراسري. Sound Power Level (ڊي بي(اي))| 115120 ڊي بي(اي) @1m| ≤105 dB(اي) @1m| ~10 dB(اي) گھٽتائي |
| Dust Emissions at Discharge Point| هاءِ (>50 mg/m³ uncontrolled)| Managed (80% گھٽتائي |
5.ٽيڪنيڪل وضاحتون
فيڊ کولڻ: 1250mm x 1000mm (49" x 40")
وڌ ۾ وڌ فيڊ سائيز: 1000mm ڪنڊ ڊگھائي
بند طرف سيٽنگ (سي ايس ايس) حد: 150mm 300mm
گنجائش جي حد: 450 750 mtph (کاڌ خوراڪ جي بنياد تي مختلف آهي & سي ايس ايس)
ڊرائيو پاور جي گهرج: 200 ڪلواٽ (270 ايڇ پي) electric motor or equivalent diesel hydraulic power pack.
ڪڪڙ جو وزن (بنيادي يونٽ): لڳ ڀڳ 62 000 ڪلو
اهم مواد جي وضاحت: Fabricated main frame from hightensile steel; jaw plates available in Mn18Cr2 or Mn22Cr2 premium manganese steel; bronze bushings on main shaft.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل; dust suppression system requires clean water supply at 60 L/min @ 5 bar minimum.
6 درخواست جا منظر
گرينائيٽ ڪواري جي توسيع, Southeast Asia
چيلنج: A major quarry needed to increase primary circuit throughput by 30% but was constrained by grid power availability and strict new dust emission laws.
حل: Installation of two EcoFriendly JC5000 units with Vortex™ dust suppression and hydrostatic drives.
نتيجا: حاصل ڪيو 32% higher throughput while reducing specific energy consumption by 22%. Dust emissions remained below the new regulatory limit of 15 mg/m³ without additional external filtration costs.
Urban Recycling & Demolition Contractor
چيلنج: Processing reinforced concrete in an urban environment required managing noise complaints and rapid wear from steel rebar contamination.
حل: Deployment of a mobile configuration JC5000 with the full Acoustic Insulation Package and reversible hydrostatic drive.
نتيجا: Noise levels at site boundary met strict city ordinances (<75 ڊي بي(اي)), allowing extended working hours.The reversible clearing function eliminated downtime from tramp steel blockages.Jaw plate life increased by 15% due to less abrasive shock loading from uncrushables
لوھ لوھ پروسيسنگ پلانٽ اپ گريڊ
Challenge Aging primary crushers caused unpredictable downtime with frequent bearing failures costing over 120 hours annually
Solution Replacement with an Eco Friendly JC5000 focusing on its extended lubrication intervals robust bearing design
Results Bearing related downtime reduced by 90 in the first year Maintenance labor hours on the primary station decreased by 35 due to centralized greasing points
تجارتي خيالات
The Eco Friendly JC5000 is offered in three primary configurations
Base Configuration Includes core crusher hydrostatic drive standard safety guards Basic pricing tier starts within industry standard range for premium class jaw crushers
Premium Configuration Adds integrated Vortex dust suppression Acoustic Insulation Package automated lubrication system Typically represents a 15 20 investment over base offering
Mobile Skid Mounted Configuration Crusher pre mounted on heavy duty skid with integrated feeder walkways access platforms Pricing varies based on ancillary equipment specifications
Optional Features Grizzly feeder pre screen module remote monitoring telemetry package wear part monitoring sensors
سروس پيڪيجز دستياب
Bronze Scheduled inspection parts supply agreement
Silver Includes Bronze plus prioritized technical support field service labor discounts
Gold Full coverage uptime guarantee covering all parts labor travel excluding consumable wear liners
Financing Options Equipment leasing capital expenditure loans pay per ton operating lease structures are available through certified partners typically over months terms subject to credit approval
FAQ اڪثر پڇيا ويندڙ سوال
Q How does the hydrostatic drive impact compatibility with my existing plant electrical infrastructure?
A The soft start capability significantly lowers peak inrush current Field data shows reductions exceeding 70 This can defer costly transformer upgrades when replacing older direct drive crushers
Q What is the realistic payback period on the Premium Configuration s environmental features?
A In regions with active enforcement analysis shows fines avoidance reduced water usage for dust control compared to traditional spray bars can deliver an ROI within months For noise sensitive sites it can be essential for permit acquisition which has direct revenue implications
Q Can I use my current supplier s jaw plates or must I use OEM parts?
A The WEDGE LOCK system requires specifically designed liners While engineered for optimal performance non OEM plates may be fitted but will void warranty coverage on related components such as the tensioning system We provide lifecycle cost analysis demonstrating total cost savings despite premium liner cost due to extended life secure fitment
سوال اسان جي سار سنڀال جي عملدارن لاءِ ڪهڙي تربيت ڏني وئي آهي?
A Comprehensive onsite training covers daily inspections CSS adjustment procedures safe liner change out protocols troubleshooting hydraulic systems We also provide detailed VR assisted procedure modules accessible via tablet
Q Are there financing options that align payment with production output?
A Yes performance based leasing structures are available where periodic payments can be partially indexed to verified crusher throughput tonnage transferring some operational risk This requires installation of our telemetry package
