Eco-Friendly Jc5000 Jaw Crusher Prices
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع وقت ختم ڪري رهيا آهن توهان جي مجموعي يا معدني پروسيسنگ مارجن کي? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, the primary crushing stage is often a source of significant financial and operational friction. عام چئلينج شامل آهن:
اضافي توانائي واپرائڻ: Jaw crushers are powerintensive. Inefficient models can inflate your electricity costs by 1525%, سڌو سنئون توهان جي قيمتي ميٽرڪ کي متاثر ڪري ٿو.
وقت کان اڳ جو لباس & اڻ رٿيل اسٽاپ: Abrasive feed material leads to rapid jaw plate wear, requiring frequent changeouts that halt production for hours, costing thousands in lost throughput and labor.
غير مطابقت واري پيداوار & پلنگ: Fluctuations in feed size or moisture content cause blockages (پلنگ) and product gradation issues, creating bottlenecks for downstream processes and compromising final product specs.
اعلي سار سنڀال جي پيچيدگي: Traditional designs with numerous lubrication points and difficulttoaccess components lead to extended service intervals and higher longterm maintenance overhead.
Is your current primary crushing solution a strategic asset or a persistent cost center? The right equipment must address these pain points with engineering precision, not just raw power.
2. پيداوار جو جائزو
The EcoFriendly JC5000 is a highcapacity, singletoggle جبڑے کولہو انجنيئر ٿيل پرائمري کرشنگ لاءِ طلب ڪرڻ ۾, کان کني, ۽ تباهي واري ري سائيڪلنگ ايپليڪيشنون. اهو سخت پٿر کي پروسيس ڪرڻ لاء ٺهيل آهي, معدنيات, and construction debris into a consistent, coarse aggregate for further processing or direct use.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: Material is loaded via excavator or wheel loader into the large capacity vibrating grizzly feeder (اختياري), which bypasses fines to reduce crusher load.
2. ڇڪڻ وارو عمل: Material enters the deep crushing chamber. The aggressive elliptical motion of the single toggle jaw applies compressive force against the fixed jaw, effectively breaking large feed (1300mm تائين) to the desired size.
3. خارج ٿيڻ & پهچائڻ: ڪٽيل مواد خارج ٿيڻ جي افتتاح ذريعي نڪرندو آهي, with size controlled by the hydraulic adjustment system, and is conveyed to the next stage in your circuit.
ايپليڪيشن جو دائرو: Ideal for hightonnage primary stations processing granite, بيسالٽ, لوهه, ۽ ٻيهر استعمال ٿيل ڪنڪريٽ. چپچپا لاء سفارش نه ڪئي وئي آهي, plastic clays or as a standalone unit for producing fine sand specifications without secondary/tertiary stages.
3. بنيادي خاصيتون
Hydrostatic ڊرائيو سسٽم | ٽيڪنيڪل بنياد: Direct variablespeed control of the crusher via hydraulic motors | آپريشنل فائدا: Provides softstart capability, رڪاوٽون صاف ڪرڻ لاء واپسي وارو آپريشن, and enables continuous optimization of speed for feed material variations | ROI اثر: Reduces peak inrush electrical demand by up to 60%, lowering utility tariffs; minimizes mechanical stress on drivetrain components.
Quattro Movement Jaw Design | ٽيڪنيڪل بنياد: Optimized kinematics where the moving jaw has a circular motion at the top and elliptical at the discharge | آپريشنل فائدا: Creates an aggressive crushing action at the inlet while simultaneously increasing throughput capacity and reducing liner wear at the discharge point | ROI اثر: فيلڊ ڊيٽا ڏيکاري ٿو a 2030% improvement in jaw plate life compared to conventional straightline designs.
انٽيگريڊ ڊسٽ سپپريشن & Noise Encapsulation | ٽيڪنيڪل بنياد: Preplumbed water spray bars at feed/discharge points with optional acoustic dampening panels | آپريشنل فائدا: Actively controls respirable dust emissions below regulatory thresholds and reduces operational noise levels by approximately 10 ڊي بي اي | ROI اثر: Mitigates environmental compliance risks and facilitates permitting in noisesensitive areas, avoiding potential project delays.
Smart Chamber Protection System | ٽيڪنيڪل بنياد: Hydraulic toggle tensioning cylinder acts as both a safety device and chamber clearing tool | آپريشنل فائدا: Automatically releases tramp metal uncrushables within seconds; resets hydraulically without manual intervention | ROI اثر: Prevents catastrophic damage to castings; industry testing demonstrates it can eliminate over 90% of downtime associated with tramp iron events.
مرڪزي گريسنگ & حالت مانيٽرنگ پوائنٽس | ٽيڪنيڪل بنياد: Singlepoint greasing lines routed to all major bearings; ports for vibration/temperature sensors | آپريشنل فائدا: Your maintenance team can perform routine lubrication safely in under 15 minutes from ground level; اڳڪٿي واري سار سنڀال جي شيڊولنگ کي قابل بڻائي ٿو | ROI اثر: Extends bearing service life by ensuring proper lubrication; reduces scheduled service time by an estimated 40%.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (Conventional Jaw Crusher) | EcoFriendly JC5000 Solution | فائدو (% سڌارو) |
| : | : | : | : |
| سراسري. توانائي جو واھپو (kWh/ٽن)| 0.8 1.2 kWh/ٽن | 0.65 0.75 kWh/ٽن| ~ 25٪ گهٽتائي |
| جبڑے پليٽ جي زندگي (ابراھيندڙ گرينائيٽ)| ~ 120,000 ٽين في سيٽ| ~150,000 tons per set| 25% ڊگھي زندگي |
| ٽرامپ لوهه جي بحالي جو وقت| Manual removal: 24 ڪلاڪ اوسط| Automatic release & ري سيٽ: <5 منٽ| ~95% Faster |
| Routine Lubrication Service Time| Multipoint manual greasing: ~ 45 منٽ| Centralized singlepoint system: <15 منٽ| 67% Less Time |
| Peak Sound Power Level| عام طور تي >115 ڊي بي اي|<110 dBA with encapsulation|<5 ڊي بي اي جي گھٽتائي |
5. ٽيڪنيڪل وضاحتون
فيڊ کولڻ: 1300mm x 1000mm (51" x 40")
وڌ ۾ وڌ فيڊ سائيز: Up to 1050mm (41")
بند طرف سيٽنگ (سي ايس ايس) حد: 125 250ايم ايم (5" 10")
گنجائش جي حد (Varies with CSS & مواد): Up to750 tonnes per hour
ڊرائيو پاور جي گهرج:132 kW اليڪٽرڪ موٽر (معياري); Hydrostatic drive compatible.
ڪڪڙ جو وزن (بنيادي): Approximately46，000 ڪلو
مکيه فريم جي تعمير: Fabricated highstrength steel plate，دٻاءُ گهٽ.
جبڑے پليٽ مواد جا اختيار: Manganese steel（14%，18%，22%）or optional tungsten carbide impregnated liners for extreme abrasion.
آپريٽنگ جي درجه حرارت جي حد： 20°Cto +45°C（with appropriate lubricants）.
Specifications are subject to design improvements； confirm exact values with technical datasheet.
6. درخواست جا منظر
Granite Quarry， Southeast Asia｜Challenge： High silica content causing accelerated wear on competitor's jaw plates， leading to monthly changeoutsand unpredictable product sizing． Solution： Installation of one JC5000 with22% manganese jawsand Quattro movement design． Results： Achieved consistent6week plate life intervals， increasing crusher availability by18%． Product yield within target spec improvedto98%， reducing recirculation load．
Urban Demolition Recycling Hub， Europe｜Challenge： Processing mixed demolition wastewith high riskof uncrushable rebarand needfor strict dust/noise compliancein city limits． Solution： JC5000 equippedwith Smart Chamber Protection， گڏيل مٽي دٻائڻ，and full noise encapsulation package． Results： Zero damage incidents from tramp metalin first year； passed all environmental audits without issue； enabled24/6 operationunder strict local ordinances．
7.تجارتي خيالات
EcoFriendly JC5000 pricing is structured around core configurationsto match specific duty requirements：
Base Configuration（Tier1）： Includes standard crusher， موٽر， ڊرائيو，and basic guarding． Focuseson essential performance．
Integrated Feeder Package（Tier2）： Adds vibratory grizzly feederwith reject conveyor； optimizes overall station efficiency．
EcoCompliance Package（Tier3）： Bundles advanced dust suppression， noise encapsulation panels，and spillage control systems．
Optional features include automated wear monitoring， هائبرڊ ڊيزل / برقي ڊرائيو جا اختيار，and custom liner profiles．
Service packages range from basic preventive maintenance plans tooffsite remote monitoring support contracts． Financing through our capital equipment partners includes operating lease structures that preserve working capital．
FAQ
Q1： Is the EcoFriendly JC5000 compatible withexisting secondary cone crushersor screening plants in my circuit？
A1： Yes． TheJC5000is designedto producea wellgraded output suitablefor feeding industrystandard secondary crushers． Its hydraulic adjustment allows quick CSS changes tomatch downstream feed requirements．
Q2： Whatisthe expected impacton my overall plant energy consumption？
A2： Basedon field performance data from similar installations， plants typically observea net reductionin energy costper ton processedby1822%， primarily due tot he efficiency ofthe hydrostatic drive andreduced recirculating loadfrom more consistent product．
Q3： How does themaintenance schedule compareto aconventionaljaw crusher？
A3： Routine inspection intervals remain similar； howeverthe centralized lubrication system significantly reduces labor time per service． Major component lifefor bearingsand frameis projectedto be longer due toreduced mechanical shockfromthe hydrostatic system．
Q4： Are there financing options availablethat alignwithm y project cash flow？
A4： Multiple commercial structures are available including straight purchase ，سرمائيداري ليز ，and operating leases that treatthe equipment asan offbalancesheet operating expense． Terms are typically tailoredt oproject durationand cash flowprofile．
Q5： What trainingis providedfor our operatorsand maintenance crew？
A5： We provide comprehensive onsite commissioning training focusedon safe operation ，روزاني چڪاس ，بنيادي مسئلو حل ڪرڻ ，and liner changeout procedures ．Additional technical training modulesare availablethrough our service network．
Q6 ：Can this unit handle very wet or sticky feed materials？
A6 ：Like alljaw crushers ，excessively sticky materialscan increase riskof chamber packingbelowthe discharge point ．TheJC5000’s aggressive discharge stroke mitigates this ，butfor applicationswith consistently high clay content ，a prescreening/scalping solutionis strongly recommendedas part ofthe station design．
Q7 ：Whatisthe lead timefor deliveryanda typical installation period？
A7 ：Lead times vary basedon configurationand global manufacturing schedules ；current estimates are availableupon request ．Installationby our certified engineers typically requires1014 daysfor mechanical erectionand commissioning ，assuming prepared foundationsandsite supportare available
