ماحول دوست ڪوڪ وائبريشن اسڪرين فراهم ڪندڙ
ايڇ 1: اعلي ڪارڪردگي, EcoFriendly Coke Vibration Screens for Sustainable Mineral Processing
1. PAINPOINT driven اوپننگ
Is your coke screening operation struggling with the balance between productivity, پيداوار جي معيار, ۽ ماحولياتي تعميل? Traditional screening methods often fall short, leading to significant operational and financial burdens.
Excessive Dust Emissions & Environmental NonCompliance: Uncontrolled airborne fines from dry screening create health hazards, contaminate plant areas, and risk costly regulatory fines. How can you meet stringent air quality standards without sacrificing throughput?
High Moisture Content & Screening Inefficiency: Wet or sticky coke can blind screen decks rapidly, drastically reducing effective screening area and classification accuracy. This leads to missized product and constant downtime for manual cleaning.
وقت کان اڳ جو لباس & اڻ شيڊول بند وقت: Abrasive coke particles accelerate wear on screen panels, decks, and vibrator mechanisms. Frequent component replacements and unplanned stoppages erode your maintenance budget and production schedule.
توانائي جي شدت & اعلي آپريشنل خرچ: Inefficient vibration technology and highfriction material flow force motors to work harder, driving up your plant's energy consumption per ton of processed material.
Addressing these challenges requires a solution engineered for the specific properties of metallurgical and petroleum coke. حق ecofriendly coke vibration screen directly targets these pain points to deliver measurable reliability and return on investment.
2. پيداوار جو جائزو
جي ecofriendly coke vibration screen هڪ سخت فرض آهي, linear motion screening machine designed for the precise size classification of coke while minimizing environmental impact. It employs a controlled vibratory action to separate feedstock into defined fractions—such as blast furnace coke, نٽ ڪوڪ, and breeze—with high efficiency and low dust generation.
آپريشنل ڪم فلو:
1. ڪنٽرول ٿيل فيڊ: Coke feedstock is evenly distributed across the full width of the screen inlet via an integrated feed box or conveyor.
2. Efficient Stratification & جدائي: Dual counterrotating vibrator motors generate a linear throwing motion. This action stratifies material, forcing finer particles down through multiple decks of selected screen media (polyurethane, رٻڙ, or woven wire) while conveying oversize along the deck length.
3. DustManaged Discharge: Sized fractions are discharged into sealed chutes or onto enclosed conveyors. Optional integrated dust extraction points at transfer zones capture airborne particulates before they escape into the plant environment.
ايپليڪيشن جو دائرو: Primary and secondary sizing of metallurgical (met) ڪوڪ, petroleum (pet) ڪوڪ, and recarburizers in steel plants, فاؤنڊيري, anode production facilities, and bulk handling terminals.
حدون: Not designed for extreme temperature materials (exceeding 120°C) without specialized seals and components. Maximum feed size is limited by the physical dimensions of the feed inlet and deck structure.
3. بنيادي خاصيتون
Enclosed Deck Design with Dedicated Extraction Points | ٽيڪنيڪل بنياد: Negative pressure containment zones | آپريشنل فائدا: Captures dust at source before it becomes airborne | ROI اثر: Reduces housekeeping costs by up to 40% and mitigates risk of environmental penalties
AntiBlinding Screen Media Systems | ٽيڪنيڪل بنياد: Polyurethane or rubber panels with flexible cleaning balls/rings | آپريشنل فائدا: Maintains open screen area for consistent throughput with sticky materials | ROI اثر: پاران اسڪريننگ جي ڪارڪردگي کي بهتر بڻائي ٿو 1525%, reducing product loss to incorrect fractions
LowFriction Liner Kits | ٽيڪنيڪل بنياد: UHMW polyethylene or abrasionresistant steel liners on feed zone & پاسي واري پليٽ | آپريشنل فائدا: Protects structural components from abrasive wear | ROI اثر: Extends service life of critical wear parts by over 50%, lowering spare parts inventory cost
EnergyOptimized Dual Vibrator Drive | ٽيڪنيڪل بنياد: Synchronized highefficiency IE3 motors with precision imbalance weights | آپريشنل فائدا: Delivers consistent linear stroke with lower power draw | ROI اثر: فيلڊ ڊيٽا ڏيکاري ٿو a 1020% reduction in energy consumption compared to standard bruteforce designs
Modular Deck Assembly & QuickChange Clamping | ٽيڪنيڪل بنياد: Boltfree tensioning systems using rubber buffers or wedge locks | آپريشنل فائدا: Allows single operators to replace screen panels in under 30 منٽ | ROI اثر: Cuts planned maintenance downtime by more than half
متغير فريڪوئنسي ڊرائيو (وي ايف ڊي) Compatibility | ٽيڪنيڪل بنياد: Integrated motor control for adjustable amplitude/frequency | آپريشنل فائدا: Finetune screening action for varying feed rates or moisture content without mechanical changes| ROI اثر: Optimizes performance across multiple coke grades from a single machine
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري حل | EcoFriendly Coke Vibration Screen Solution | فائدو (% سڌارو) |
| : | : | : | : |
| ڊسچارج پوائنٽس تي مٽي جو اخراج| Uncontrolled fugitive dust >50 mg/m³| Controlled emission 80% reduction in particulate release |
| Screen Panel Service Life| Standard steel wire mesh (36 مهينا)| Antiblinding polyurethane panels (1218 مهينا)| تائين 200% گهڻي عمر |
| اسڪريننگ جي ڪارڪردگي (درستگي)| ~85% efficiency due to blinding & carryover| Sustained >92% فرض جي چڪر ۾ ڪارڪردگي| ~8% absolute increase in yield accuracy |
| Annual Energy Consumption| Fixedspeed vibrator motors (بيس لائين)| Highefficiency motors + optimized kinematics| 15% average reduction in kWh/ton processed |
| سالياني سار سنڀال جو وقت| 120180 hours for panel changes & cleanup| <70 hours with quickchange systems & لينر| مٿان 50% reduction in lost operating time |
5. ٽيڪنيڪل وضاحتون
ماڊل رينج & ظرف: 1.2m کان 3.6m تائين ويڪر ۾ موجود آهي; ڊگھائي 4.8m کان 10m تائين; capacities from 150 ختم ڪرڻ 1,200 ميٽرڪ ٽين في ڪلاڪ (ايپرچر جي سائيز ۽ مواد جي کثافت تي منحصر آهي).
بجلي جي گهرج: Dual vibrator motors from 2 x 7.5 kW کان 2 x 45 ڪلواٽ; standard supply at 415V/50Hz or customized; compatible with VFDs.
مواد جي وضاحت: Mainframe carbon steel ST37; Contact parts abrasionresistant steel AR400 or optional stainlesssteel liners; Screen media tensionable polyurethane, رٻڙ, or hybrid systems.
جسماني طول و عرض: ماڊل جي لحاظ کان مختلف آهي; typical footprint for a midsize unit is approximately Length=7m x Width=2.5m x Height=1.8m.
ماحولياتي آپريٽنگ رينج: Ambient temperature range: 20°C کان +40°C; Maximum material temperature (معياري): Up to 80°C; Sealed bearing housings rated IP66 for dust/water protection.
6. درخواست جا منظر
Steel Plant Blast Furnace Feed Preparation | چيلنج: A major integrated steel mill faced frequent screen blinding from surface moisture on coke fines (<10ايم ايم), causing undersize contamination in BF charge material and excessive manual rodding downtime.| حل: Installation of two largecapacity ecofriendly coke vibration screens fitted with nonblinding polyurethane panels on the bottom deck dedicated to fines separation.| نتيجا: Screening efficiency for the fines fraction increased from ~78% to consistently over 95%. Manual cleaning interventions were eliminated, reclaiming an estimated $65k annually in labor costs while improving blast furnace burden consistency.
Petroleum Coke Terminal – Export Sizing Operation | چيلنج: A bulk terminal needed to size petcoke into three strict fractions for different export customers but was generating significant dust plumes during loading operations.| حل: Deployment of enclosed ecofriendly coke vibration screens with integrated skirt sealing at all transfer points connected directly to the site's baghouse system.| نتيجا:Dust emissions were contained within permitted levels (<10mg/m³), ensuring compliance during port authority audits.The sealed system also reduced annual material loss from windage by an estimated $40k worth of product.
Foundry Recarburizer Production Line Upgrade
چيلنج:A specialty carbon plant producing recarburizer experienced high wear costs on their existing screens due to extreme abrasiveness of calcined anthracite/coke mix.Solution:A customdesigned ecofriendly coke vibration screen featuring full UHMW liners on all internal surfaces paired with specialized ceramicfortified polyurethane screen panels was installed as part of a line upgrade.Retrofitting this equipment resulted in an immediate tripling of wear component life comparedto previous units.The total costof ownershipfor screensection droppedby approximately35%,andproduct consistency improveddue toreduced panel deformationover time.
Foundry Recarburizer Production Line Upgrade
چيلنج:A specialty carbon plant producing recarburizer experienced high wear costs on their existing screens due to extreme abrasiveness of calcined anthracite/coke mix.Solution:A customdesigned ecofriendly coke vibration screen featuring full UHMW liners on all internal surfaces paired with specialized ceramicfortified polyurethane screen panels was installed as part of a line upgrade.Retrofitting this equipment resulted in an immediate tripling of wear component life comparedto previous units.The total costof ownershipfor screensection droppedby approximately35%,andproduct consistency improveddue toreduced panel deformationover time.
Foundry Recarburizer Production Line Upgrade
چيلنج:A specialty carbon plant producing recarburizer experienced high wear costs on their existing screens due to extreme abrasiveness of calcined anthracite/coke mix.Solution:A customdesigned ecofriendly coke vibration screen featuring full UHMW liners on all internal surfaces paired with specialized ceramicfortified polyurethane screen panels was installed as part of a line upgrade.Retrofitting this equipment resulted in an immediate tripling of wear component life comparedto previous units.The total costof ownershipfor screensection droppedby approximately35%,andproduct consistency improveddue toreduced panel deformationover time.
Foundry Recarburizer Production Line Upgrade
چيلنج:A specialty carbon plant producing recarburizer experienced high wear costs on their existing screens due to extreme abrasiveness of calcined anthracite/coke mix.Solution:A customdesigned ecofriendly coke vibration screen featuring full UHMW liners on all internal surfaces paired with specialized ceramicfortified polyurethane screen panels was installed as part of a line upgrade.Retrofitting this equipment resulted in an immediate tripling of wear component life comparedto previous units.The total costof ownershipfor screensection droppedby approximately35%,andproduct consistency improveddue toreduced panel deformationover time.
Foundry Recarburizer Production Line Upgrade
چيلنج:A specialty carbon plant producing recarburizer experienced high wear costs on their existing screens due
