Eco-Friendly Coke Vibration Screen Exporters
ھدف پلانٽ مينيجرز, خريداري جا ماهر & انجنيئرنگ ٺيڪيدار: Optimize Your Coke Sizing & Classification with Advanced Vibration Screen Technology
1. Addressing Critical Operational Challenges in Coke Handling
Is your coke screening process a source of inefficiency and unexpected cost? For operations dependent on consistent coke quality for blast furnace feed, foundry operations, or anode production, subpar screening directly impacts downstream performance and profitability. عام درد جون پوائنٽون شامل آهن:
وڌ ۾ وڌ فائنس پيدا ڪرڻ & Product Degradation: Conventional screens with highimpact loading can fracture coke, increasing the percentage of undersize material (10mm/6mm) and reducing the yield of valuable lump product. This represents direct revenue loss.
Frequent Downtime for Screen Cloth Changes: Blinding and pegging of screen meshes by moist or sticky coke halts production. Industry data indicates average downtime for screen maintenance can exceed 15 hours per month per line.
اعلي توانائي واپرائڻ & ساخت جي ٿڪ: Inefficient vibratory motion requires more power to move material, while excessive vibration transmission to support structures leads to premature wear and potential foundation issues.
غير مطابقت رکندڙ ماپ & آلودگي: Inaccurate separation results in oversized fines entering the lump stream or valuable lump coke being lost to the fines conveyor, compromising product specifications and customer contracts.
Harsh Environmental Working Conditions: Dust emission at transfer points and high noise levels create noncompliance risks and operator health concerns.
Are you evaluating solutions to reduce total cost of ownership, extend mean time between failures (ايم بي ايف), and protect your premium coke product integrity?
2. پيداوار جو جائزو: HeavyDuty EcoFriendly Coke Vibration Screens
Our engineered line of EcoFriendly Coke Vibration Screens is designed for highcapacity sizing (ڇڪڻ, درجه بندي) of metallurgical (ملاقات) ڪوڪ, پيٽروليم ڪوڪ (پيٽ ڪوڪ), ۽ فائونڊري ڪوڪ. These screens prioritize material preservation while maximizing throughput and operational cleanliness.
آپريشنل ڪم فلو:
1. ڪنٽرول ٿيل فيڊ: Coke is fed onto the screen via a controlledrate feeder, minimizing impact load on the screen cloth.
2. موثر Stratification & جدائي: A combination of precise vibratory motion and optimized deck layout stratifies material, allowing accurately sized particles to pass through the screen media.
3. Clean Discharge: Sized fractions (مثال, ڍڳي, نٽ, هوا) are discharged into separate chutes with minimal intermixing for downstream processing or loading.
ايپليڪيشن جو دائرو: Primary and secondary screening of dry or slightly moist coke in battery discharge stations, crushing plant circuits, and loadout facilities. Ideal apertures from 4mm to 80mm.
حدون: Not designed as a dewatering screen for slurry applications or for handling highly adhesive materials without specialized screen media.
3. بنيادي خاصيتون: ڪارڪردگي لاء انجنيئر & ROI
Our design philosophy focuses on measurable improvements in reliability and efficiency.
Modular Polyurethane Screen Decks | ٽيڪنيڪل بنياد: Abrasionresistant elastomer with openarea optimization | آپريشنل فائدا: Reduces blinding by up to 60% compared to steel wire cloth; dampens noise by approximately 810 ڊي بي اي; allows for faster panel changeout | ROI اثر: Cuts maintenance downtime by an estimated 40% and extends media life by 35x.
DustEncapsulated Deck Design | ٽيڪنيڪل بنياد: Integrated skirt boards and sealed discharge hoods with dust extraction ports | آپريشنل فائدا: Contains dust at critical transfer points, reducing airborne particulate matter | ROI اثر: Lowers housekeeping costs and facilitates compliance with site environmental regulations.
متغير فريڪوئنسي ڊرائيو (وي ايف ڊي) ڪنٽرول سسٽم | ٽيڪنيڪل بنياد: Precision control of vibratory motor speed/amplitude | آپريشنل فائدا: Operators can finetune screening action for varying feed rates or moisture content to optimize efficiency; softstart صلاحيت ميخانياتي دٻاء گھٽائي ٿي | ROI اثر: تائين حاصل ڪري ٿو 20% energy savings versus fixedspeed drives; extends bearing life.
LowNoise Vibrator Assemblies | ٽيڪنيڪل بنياد: Enclosed geartype vibrators with highgrade lubricants and precision bearings | آپريشنل فائدا: Provides consistent linear or elliptical motion with sound levels consistently below 85 ڊي بي(اي) تي 1 ميٽر | ROI اثر: Creates a safer operator environment, reducing hearing protection requirements.
Base Frame Vibration Isolation | ٽيڪنيڪل بنياد: Highperformance rubber or spring isolators between the screen body and support structure | آپريشنل فائدا: Absorbs up to 95% متحرڪ لوڊ, preventing transmission to the building structure | ROI اثر: Eliminates costly structural reinforcement needs and prevents vibrationinduced fatigue failures in surrounding equipment.
4. مقابلي جا فائدا: مقدار جي قابل ڪارڪردگي ميٽرڪس
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري چئلينج | Our EcoFriendly Coke Vibration Screen Solution | دستاويزي فائدو |
| : | : | : | : |
| Screen Media Lifespan (ابريندڙ ڪوڪ) | Steel Wire Cloth: 23 مهينو | ماڊلر Polyurethane پينل | +300% جي طرف +500% سڌارو |
| توانائي واپرائڻ في ٽين اسڪرين| FixedSpeed Drives at Constant Load| VFDOptimized Operation| تائين 20% گھٽتائي |
| سالياني سار سنڀال جو وقت| ~180 hours (estimates for cloth changes/bearing service)| ~108 hours (پيش ڪيل)| تائين 40% گھٽتائي |
| NearScreen Noise Emission| اڪثر >90 ڊي بي(اي)| Engineered 5 ڊي بي(اي) گھٽتائي |
5. ٽيڪنيڪل وضاحتون
ماڊل رينج & ظرف: Sizes from 1.2m x 3.0m single deck to 2.4m x 6.0m triple deck configurations; capacities from 50 TPH کان مٿي 800 TPH جو دارومدار ايپرچر جي سائيز ۽ مادي خاصيتن تي.
بجلي جي گهرج: Driven by twin outofbalance vibrator motors ranging from 7.5 kW کان 30 kW per motor, عالمي voltages لاء فراهم ڪيل (380V480V / 5060Hz).
مواد جي وضاحت: ڊيڪ فريم کي ڇڪڻ واري اسٽيل مان ٺهيل (AR400 لينر معياري); side plates from mild steel; polyurethane media in multiple compound grades for specific abrasion/impact profiles.
جسماني طول و عرض: Varied by model; emphasis on low headroom design for easier installation in existing buildings.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل; IP65 protection standard on vibrator motors; suitable for outdoor installation with optional weather covers.
6.ايپليڪيشن منظرنامو
[Integrated Steel Mill Blast Furnace Feed] چيلنج: A major mill experienced excessive fines generation (10ايم ايم) at their battery screening station, losing premium lump coke (>25ايم ايم) yield due to aggressive screening action. Frequent wire mesh failures caused biweekly stoppages.حل: Installation of two large singledeck EcoFriendly Coke Vibration Screens with polyurethane panels sized at a nominal25mm aperture.نتيجا: Fines generation reduced by18%; screen panel replacement interval extended from2 weeksto9 months; annualized yield increase valued against lump premium pricing.
[Petroleum Coke Calcining Plant Product Grading] چيلنج: A calciner needed precise separation of calcined petcoke into3 fractions (+25ايم ايم,25/+12ايم ايم,12ايم ايم) but struggled with dust emission at open transfer pointsand rapid cloth wearfrom abrasive material.حل: Implementationof a tripledeck enclosedscreenwith our dustencapsulated designand specialized polyurethane screenshapes.نتيجا: Dust emissionsatthescreenhouse measured below required permit levels;media lifespan increasedby400%;product segregation accuracy improvedto98%.
7.تجارتي خيالات
قيمت جا درجا:
معياري سيريز: Robust base modelsfor standardduty cyclesand environments.
HighCapacity Series: Reinforced designsfor throughputs exceeding600TPHwithpremium components.
Modular Upgrade Kits: Retrofittable packages(ex.VFDkits,dust hoods)for existing equipment upgrades.
اختياري خاصيتون:
Heated deckscreensformoisture mitigationin humid climates.
Different typesofscreenmedia(سوراخ ٿيل پليٽ,رٻڙ,polyurethane)
ترقي يافته حالت مانيٽرنگ سينسر(وائبريشن,گرمي پد)onvibrator bearings.
پيادل رستا,ڏاڪڻيون,and safety guarding packages.
سروس پيڪيجز:
Extended warrantyoptions(36 مهينن تائين).
Annual inspectionand vibration analysis contracts.
Onsite trainingfor operationand preventive maintenance.
فنانسنگ جا اختيار: Flexible commercial leasingstructuresandrentaltoownprogramsare availableto spread capital expenditure.
8.اڪثر پڇيا ويا سوال(FAQ)
Q1:What isthe lead timefora typicalcoke vibrationscreen unit?
A1:Builttimes varybycomplexity,butstandardmodelsare typicallyavailablewithin1216weeksfromorderconfirmation.Longleaditemslikecustommotorsare identifiedearlyintheprocess.
Q2:Canyourscreensbe integratedintoourexistingPLCcontrol system?
A2:TheVariableFrequencyDrive(وي ايف ڊي)control systemcomesstandardwithindustrystandardcommunicationprotocols(ProfibusDP,Ethernet/IP).Our engineerswill provideall necessary documentationfor integrationbyyour controls team.
Q3:Whatisthe expectedoperational lifespanofthisequipment?
A3:Thecore structureisdesigned fora minimumservice lifeof15+yearsundernormaloperatingconditions.Criticalwearcomponentslikescreenmediaandvibrator bearingshave definedlifespansbasedonoperatinghours,مادي abrasiveness,andmaintenance scheduleswhichwe outlineinour manuals.
Q4:Doyouofferperformance guarantees?
A4:A throughputandefficiency guaranteeisprovidedbasedonagreeduponfeedmaterialanalysisandspecifications.Guaranteescover separation accuracyandratedcapacityunder defined conditions.
Q5:Whatlevelofsparesinventoryshouldwemaintainonsite?
A5:A recommendedspareslistforthe firsttwoyearsofoperationisprovided.Thisfocusesoncriticalwearitemsandspecificcomponentsthatmayhave longerprocurement times.We adviseholdingbasic gaskets,sets offasteners,andone setofscreenpanelsperunitonsite.
Q6:Isthe polyurethanemedia compatiblewithhotcoke?
A6:Specifichightemperaturepolyurethanecompoundsare availableforservice where feedtemperaturesconsistentlyexceed80°C.We will specifythe correctmaterial gradebasedonyour operatingdata duringthe quotation process.
Q7:Whatkindoffoundation preparationisrequired?
A7:Due tothereduced dynamicforcesfromour isolation system,foudnation requirementsare lessrigorousthanforconventional screens.Detailedstaticanddynamicload drawingsare suppliedforall modelsforsubmissiontoyour civil engineeringteam
