ماحول دوست 500 Tph گولڊ مائننگ واشنگ پلانٽ ڊيلر
ايڇ 1: اعلي ظرفيت, EcoFriendly 500 TPH گولڊ مائننگ واشنگ پلانٽ: Engineered for Profitability and Compliance
1. PAINPOINT driven اوپننگ
Managing a highyield gold mining operation requires balancing throughput with environmental responsibility and operational cost. Common challenges with traditional washing and scrubbing plants include:
Excessive Water Consumption & ٽائلنگ جو انتظام: Highvolume operations can consume millions of liters daily, creating costly water sourcing and contaminated tailings pond liabilities.
Inconsistent Recovery in ClayBound Deposits: Heavy clay content can cause blinding, reduce gold liberation, and create slurry viscosity issues, directly impacting recovery rates.
High Operational Downtime for Maintenance: Abrasive materials and constant wear on scrubber drums, اسڪرين, and pumps lead to frequent stoppages, crippling your 500 TPH production target.
Significant Energy Expenditure: Inefficient material handling, oversized motors, and poor process design inflate power costs, هڪ بنيادي آپريشنل خرچ.
ريگيوليٽري غير تعميل جو خطرو: Failing to meet evolving environmental standards on water recycling and sediment control results in fines and project delays.
Are you seeking a solution that maintains your required 500 TPH throughput while systematically addressing these cost and compliance hurdles?
2. پيداوار جو جائزو
The EcoFriendly 500 TPH Gold Mining Washing Plant is a modular, heavyduty scrubbing and classification system designed for alluvial and eluvial deposits. It effectively disintegrates cemented clays, removes contaminants, and classifies material to prepare paydirt for downstream gravity or leaching recovery.
آپريشنل ڪم فلو:
1. پرائمري فيڊ & پري اسڪريننگ: Runofmine material is uniformly fed via apron feeder to a primary scalping screen, وڏن پٿر کي هٽائڻ (+75ايم ايم).
2. سخت اسڪربنگ & آزادي: The sub75mm material enters a largediameter, longlength rotary scrubber. Robust lifters cascade the material for maximum attrition, breaking down clay agglomerates and exposing gold particles.
3. ذرات جي ماپ جي درجه بندي: The scrubbed slurry is processed through a series of vibrating screens or hydrocyclones to separate the target fraction (مثال, 10ايم ايم) for further processing.
4. پاڻي جو انتظام & ريسائيڪلنگ: Effluent is channeled into a compact water treatment module where solids settle; صاف پاڻي ٻيهر گردش ڪيو ويندو آهي, minimizing fresh water demand by up to 80%.
ايپليڪيشن جو دائرو & حدون:
لاء مثالي: Alluvial/placer gold deposits, eluvial materials with high clay content, conglomerate cement breakdown, and preconcentration ore washing.
حدون: Not designed for hard rock primary crushing. Feed size should be controlled below 200mm for optimal scrubber performance.
3. بنيادي خاصيتون
Advanced Water Recirculation Module | ٽيڪنيڪل بنياد: Multistage settling tanks with flocculant dosing | آپريشنل فائدا: Dramatically reduces fresh water intake and tailings pond volume | ROI اثر: تائين پاڻي جي خريداري جي خرچن ۾ گهٽتائي 80% and reduces environmental bonding liabilities
HeavyDuty Rotary Scrubber Drum | ٽيڪنيڪل بنياد: Highstress finite element analysis (ايف اي اي) design with replaceable Nihard liner segments | آپريشنل فائدا: Sustained performance in abrasive conditions with easy liner replacement | ROI اثر: Increases mean time between maintenance (ايم بي ايم) تقريبن طرفان 40%, supporting consistent throughput
متغير فريڪوئنسي ڊرائيو (وي ايف ڊي) ڪنٽرول سسٽم | ٽيڪنيڪل بنياد: Precision motor control across feeders, scrubber, and pumps | آپريشنل فائدا: Operators can finetune processing parameters based on feed variability | ROI اثر: بجلي جي استعمال کي بهتر بڻائي ٿو, reducing energy use per ton by an estimated 1525%
ماڊلر BoltTogether ڊيزائن | ٽيڪنيڪل بنياد: Preengineered structural subassemblies | آپريشنل فائدا: Enables rapid site deployment and future plant reconfiguration | ROI اثر: تائين انسٽاليشن وقت گھٽائي ٿو 30%, وقت جي پيداوار کي تيز ڪرڻ
Integrated Oversize Waste Conveyor System | ٽيڪنيڪل بنياد: Direct discharge from scalping screen to dedicated waste conveyor | آپريشنل فائدا: Removes barren oversize material early in the process | ROI اثر: Lowers handling costs downstream and increases effective capacity of recovery circuits
مرڪزي گريسنگ & مانيٽرنگ پوائنٽس | ٽيڪنيڪل بنياد: Manifolded lubrication lines to all major bearings | آپريشنل فائدا: Simplifies routine maintenance enhances component lifespan| ROI اثر: Reduces daily service time by ~25% and prevents costly bearing failures
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (500 TPH پلانٽ) | EcoFriendly 500 TPH حل | فائدو (% سڌارو) |
| : | : | : | : |
| تازو پاڻي واپرائڻ (m³/hr) | 800 1,200 m³/hr (oncethrough) | 70% گھٽتائي |
| مٽي ورهائڻ جي ڪارڪردگي| ~85% liberation in moderate clays |>95% liberation in heavy clays ~12% Improvement |
| سراسري. پاور ڊرا (ڪلواٽ) @ Full Load| ~900 kW (fixed speed systems)| ~720 kW (with optimized VFDs)| ~ 20٪ گهٽتائي |
| منصوبابندي ڪيل سار سنڀال جو وقفو(اسڪربر لائينر)| هر 1,200 1 ,500 ڪلاڪ| Every2 ,000 ڪلاڪ| +33% واڌارو|
| تنصيب & ڪم ڪرڻ جو وقت|1620 هفتا( field welding)|1214 هفتا(ماڊلر بولٽ اپ)|~30% Faster|
_Based on standardized field tests for defined clay plasticity index._
5. ٽيڪنيڪل وضاحتون
نامياتي صلاحيت: 500 ميٽرڪ ٽين في ڪلاڪ (خشڪ کاڌو).
فيڊ سائيز وڌ ۾ وڌ: 200ايم ايم.
اسڪربر ڊرم جي ماپ: Diameter x Length tailored for duty; typical configuration includes Ø3.6m x 9m drum.
ڊرائيو پاور: Scrubber driven by twin motor/reducer assemblies totaling approximately400 kW(VFD controlled).
Total Connected Power(ٻوٽو): لڳ ڀڳ .850 ڪلواٽ(highly dependent on optional modules).
تعميراتي مواد: Abrasionresistant steel structures;scrubber lined with replaceable Nihard or manganese steel segments;polyurethane اسڪرين پينل .
.
.
.
.
'
'
'
'
"
"
"
"
`
`
`
`
~
~
~
~
