سڪل ملايو مارٽر ريت ٺاهڻ جو سامان
Dry-mixed mortar sand making equipment is designed to produce high-quality artificial sand or fine aggregates specifically for dry-mixed mortar applications. This equipment ensures the sand meets strict particle size, درجه بندي, and cleanliness standards required for mortar formulations. Below are key aspects of such systems:
1. Core Equipment for Dry-Mixed Mortar Sand Production
- ڪڪڙ:
- *Jaw Crusher*: Primary crushing of raw materials (مثال, چونا پٿر, گرينائيٽ).
- *Impact Crusher* or *Cone Crusher*: Secondary crushing to achieve finer particles.
- *عمودي شافٽ جو اثر (هرڪو) Crusher*: Critical for shaping sand particles and improving gradation (cubic-shaped grains reduce mortar shrinkage).
- Sand Making Machine:
- Uses a "stone-on-stone" يا "stone-on-iron" principle to produce sand with adjustable fineness modulus (typically 1.2–3.0 for mortar).
- اسڪريننگ سسٽم:
- *Vibrating Screens*: Separate sand into different fractions (مثال, 0–0.6 mm, 0.6–1.18 mm, 1.18–2.36 mm) to meet mortar mix designs.
- *Air Classifiers*: Optional for ultra-fine particle control (<75 μm).
- Sand Washing & پاڻي ڀرڻ:
- *Wheel Sand Washer* or *Spiral Classifier*: مٽي هٽائي ٿو, مٽي, and impurities (critical for bond strength in mortar).
- *Dewatering Screen* or *Fine Sand Recovery Unit*: Reduces moisture content (<3% for dry-mixed mortar).
2. Key Features of High-Quality Mortar Sand
- ذرات جي شڪل: Cubic or spherical grains enhance workability and reduce water demand.
- درجه بندي ڪنٽرول: Balanced distribution (مثال, complying with ASTM C144 or EN 13139).
- Low Clay/Silt Content: <3% to avoid cracking and poor adhesion.
- Moisture Control: <0.5% moisture after drying (to prevent clumping in dry mixes).
3. معاون نظام
- Drying System:
- *Rotary Dryer*: Reduces moisture in natural or crushed sand using hot air (fuel options: گيس, ڪوئلو, بايوماس).
- مٽي گڏ ڪرڻ:
- *Bag Filters* or *Cy
