ڪسٽم Jc5000 جبڑے کولہو بلڪ آرڊر
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع وقت ختم ڪري رهيا آهن توهان جي مجموعي يا مائننگ پروجيڪٽ جي مارجن کي? پلانٽ مينيجرز ۽ ٺيڪيدار لاء, پرائمري ڪرشنگ هڪ نازڪ رڪاوٽ آهي جتي ناڪامي قيمت ۾ دير ٿي ويندي آهي. عام چيلنجز سان گڏ روايتي جبڑے کولڻ شامل آهن:
اضافي لباس جي قيمت: Premature failure of jaw dies and side liners due to improper kinematics or material flaws, بار بار جي اڳواڻي, قيمتي تبديليون ۽ حصن جي فهرستن جو بار.
اڻ شيڊول بند وقت: Mechanical failures from frame stress or bearing overloads halt entire processing lines, incurring labor costs for repairs and lost production revenue.
غير مطابقت رکندڙ ذريعي & پيداوار جي شڪل: Inefficient crushing chambers produce poor reduction ratios and slabby product, اثر هيٺ وهڪري جي ڪارڪردگي ۽ آخري پراڊڪٽ جي وڪرو تي.
اعلي توانائي واپرائڻ: غير موثر ڊرائيو سسٽم ۽ ڳري, unbalanced moving parts result in disproportionate power draw per ton of processed material.
Is your operation equipped to handle increasingly hard or abrasive feed material without sacrificing reliability? The Custom Jc5000 Jaw Crusher is engineered as a direct response to these measurable operational challenges.
2. پيداوار جو جائزو
ڪسٽم Jc5000 هڪ ڳري ڊيوٽي آهي, singletoggle overhead eccentric jaw crusher designed for highcapacity primary crushing in quarrying, کان کني, ۽ تباهي واري ري سائيڪلنگ ايپليڪيشنون. ان جي آپريشنل ڪم فلو مسلسل لاء ٺهيل آهي, گهربل خدمت:
1. کاڌ خوراڪ: وڏي فيڊ جي افتتاح (500mm x 250mm) accepts runofmine or runofquarry material directly from haul trucks or loaders.
2. ڇڪڻ وارو عمل: An aggressive elliptical stroke pattern applies compressive force directly to the feed material, breaking it against the fixed jaw plate.
3. خارج ٿيڻ & سيٽنگ ڪنٽرول: ڪٽيل مواد هيٺان خارج ٿيڻ واري اوپننگ ذريعي نڪرندو آهي, with CSS (بند طرف سيٽنگ) hydraulically adjustable for precise product sizing under load.
4. تحفظ & ري سيٽ ڪريو: An automatic hydraulic toggle tensioning and release system protects the crusher from uncrushable material by permitting the toggle plate to reset automatically.
ايپليڪيشن جو دائرو: سخت پٿر جي پروسيسنگ لاء مثالي (گرينائيٽ, بيسالٽ), ٻرندڙ معدنيات, ۽ مضبوط ڪنڪريٽ. Engineered for stationary plant installation or robust mobile tracked setups.
حدون: Not designed for grinding or pulverizing; optimal performance requires prescreening to remove excessive fines. وڌ ۾ وڌ تجويز ڪيل فيڊ سائيز آهي 80% خلا جي ماپ جو.
3. بنيادي خاصيتون
ديپ چيمبر جاميٽري | ٽيڪنيڪل بنياد: بهتر ٿيل نپ زاويه ۽ ڊگهو ڪرشنگ زون | آپريشنل فائدا: ھڪڙي پاس ۾ اعلي گھٽتائي جي شرح حاصل ڪري ٿي, recirculating لوڊ گھٽائڻ | ROI اثر: Increases system throughput by up to 15% compared to standard chamber designs
Hydrostatic ڊرائيو سسٽم | ٽيڪنيڪل بنياد: Direct hydraulic motor drive with variable displacement control | آپريشنل فائدا: نرم شروعات کي فعال ڪري ٿو, رڪاوٽون صاف ڪرڻ لاء واپسي وارو آپريشن, ۽ درست رفتار ڪنٽرول | ROI اثر: Reduces mechanical stress on components by 40%, lowering failure rates and associated downtime costs
ماڊولر جبڑے مرڻ جو نظام | ٽيڪنيڪل بنياد: ورهايل, reversible wear plates secured with mechanical wedges | آپريشنل فائدا: Allows for localized replacement of worn sections; reduces changeout time by twothirds | ROI اثر: Cuts annual wear part inventory costs by an estimated 30% through optimized material use
Fabricated Steel Frame with Stress Relief | ٽيڪنيڪل بنياد: محدود عنصرن جو تجزيو (ايف اي اي)designed frame subjected to postweld heat treatment | آپريشنل فائدا: Eliminates residual stresses that lead to fatigue cracking under cyclic loading | ROI اثر: صنعت جي معيارن کان ٻاهر تعميراتي خدمت جي زندگي کي وڌايو, سرمائيداري سيڙپڪاري جي حفاظت
Integrated Condition Monitoring Ports | ٽيڪنيڪل بنياد: Preinstalled sensor ports for temperature and vibration on bearings and drive shaft | آپريشنل فائدا: Facilitates predictive maintenance scheduling based on actual component health data | ROI اثر: بحالي کي رد عمل کان منصوبابندي ۾ تبديل ڪري ٿو, preventing catastrophic failures that cost 10x more in repairs and lost production
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (موازنہ جبڑے کولہو) | ڪسٽم Jc5000 حل | فائدو (% سڌارو) |
| : | : | : | : |
| ٽين في ڪلاڪ (سخت گرينائيٽ)| 180 220 tph @ CSS 150mm| 245 260 tph @ CSS 150mm| +15% ذريعي |
| زندگيءَ جو لباس (جيو مري)| ~ 120,000 ٽين (MN14 steel)| ~165,000 tons (Custom Manganese Alloy)| +37% خدمت زندگي |
| توانائي جو واھپو| ~55 kWh per 100 ٽين پروسيس ٿيل| ~48 kWh per 100 ٽين پروسيس ٿيل| 13% پاور ڊرا |
| ناڪامي جي وچ ۾ وچولي وقت (ايم بي ايف)| ~ 1,200 آپريٽنگ ڪلاڪ| ~ 1,800 آپريٽنگ ڪلاڪ| +50% اعتبار |
| ملڪيت جي ڪل قيمت (5سال پروجيڪٽ)| Baseline = $1M USD est.| Estimated at $825K USD est.| 17.5% Lifetime Cost |
نوٽ: Comparative data based on published industry averages for machines in the same class; specific results vary by application.
5. ٽيڪنيڪل وضاحتون
فيڊ کولڻ: 500mm x 250mm
وڌ ۾ وڌ فيڊ سائيز: 400ايم ايم
بند ٿيل پاسي جي سيٽنگ جي حد: 75mm 200mm
گنجائش جي حد: تائين 275 ٽين في ڪلاڪ (فيڊ مواد ۽ CSS تي منحصر آهي)
ڊرائيو پاور جي گهرج: 75kW /100HP electric motor or equivalent hydraulic drive system
ڪڪڙ جو وزن (excluding drive): لڳ ڀڳ 14,500 ڪلو
اهم مواد جي وضاحت:
فريم جي تعمير: اعلي سطحي اسٽيل پليٽ (ASTM A572)
ٻرندڙ جبل & مکيه شافٽ: جڙيل مصري اسٽيل
Standard Jaw Dies: پريميئم مينگنيز اسٽيل (1820%)
بيئرنگ: گولي وارو رولر بيرنگ; oversized for application load
آپريٽنگ جي درجه حرارت جي حد: 25°C کان +45°C (13°F کان +113°F)
طول و عرض (ايل x ڊبليو x ايڇ): ~2.8m x 2.2m x 2.5m
6. درخواست جا منظر
گرينائيٽ ڪواري پرائمري کرشنگ اسٽيشن | چيلنج: A large quarry faced frequent downtime due to cracked frames on their primary crushers when processing exceptionally hard granite seams; wear part consumption was unsustainable.| حل: Two Custom Jc5000 Jaw Crushers were installed as the primary stage in a new processing line.| نتيجا: Field data shows frame integrity has been maintained over three years of operation. Combined with the modular dies, total costperton for wear parts decreased by 22%. ٻوٽن جي دستيابي وڌي وئي 18%.
Urban Demolition Waste Recycling Plant | چيلنج: Processing reinforced concrete with rebar caused regular jamming events in existing crushers; manual clearing was dangerous and halted operations for hours.| Solution Implementation of a Custom Jc5000 equipped with the hydrostatic drive system allowing automatic reversal.| Results The reversible function clears most blockages in under two minutes without operator intervention on the crusher itself This has reduced unplanned stoppages related to tramp metal by over 90%
7 تجارتي خيالات
The Custom Jc5000 is offered under a tiered pricing structure reflecting core capability versus enhanced operational packages:
بنيادي جوڙجڪ (Jc5000Core): Includes standard manganese jaws fabricated frame hydrostatic toggle adjustment Automatic tension release system Designed for customers integrating into existing plants with their own drives ancillaries
Optimized پيداوار پيڪيج (Jc5000Pro): Base configuration plus integrated hydrostatic drive motor premium abrasionresistant liner packages preinstalled condition monitoring sensors Most common selection offering best total value
Service support is available à la carte or through annual contracts:
- Platinum Support Plan Includes scheduled inspections remote monitoring analysis priority parts dispatch guaranteed response times
- Financing Options Available through partner institutions covering leasetoown capital loans operating leases Structures can be tailored typically ranging from 3660 مهيني جا شرط
Optional Features Hydraulic setting adjustment gauge laser wear monitoring systems automated lubrication units dust suppression ring
8 FAQ
Q What power source is required for the Custom Jc5000?
A It can be configured for direct electric motor drive via Vbelts or as a complete electrohydraulic package The Pro package includes the integrated hydrostatic system requiring only an electrical power connection
Q Is it compatible with my existing plant's feeding arrangement?
A Its standard modular design allows adaptation to various feed hoppers apron feeders or direct tipping configurations Engineering drawings are available for integration planning
Q How does the maintenance schedule compare?
A Industry testing demonstrates extended service intervals Critical lubrication points are designed for 500hour intervals versus typical 250hour schedules reducing routine labor requirements significantly
Q What warranty applies?
A The structural frame carries a 5year warranty against defects Other major components including shaft assembly have a standard 12month warranty Extended warranties are available with service plans
Q Can you supply wear parts compatible with other crusher brands?
A No We manufacture wear parts specifically engineered for optimal performance in the Jc5000 chamber Using nonOEM parts will void warranty coverage due to unpredictable effects on kinematics stress distribution
