Custom Gyratory Crusher Company
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع دستيابي توهان جي بنيادي ڪرشنگ سرڪٽ جي منافعي کي ختم ڪري رهيا آهن? Key challenges in gyratory crusher operations directly impact your bottom line:
اڻ شيڊول بند وقت: Bearing failures or mainshaft issues can halt your entire processing line for days, گم ٿيل پيداوار ۾ سوين هزارين خرچ.
اعلي سار سنڀال خرچ: بار بار, laborintensive liner changes and component wear consume both maintenance budgets and valuable operating hours.
غير مطابقت رکندڙ ذريعي & پيداوار جي ماپ: فيڊ مواد ۾ وهڪري يا وقت سان گڏ لباس آف اسپيڪ پراڊڪٽ جي ڪري ٿي, creating bottlenecks and reducing downstream efficiency.
اضافي توانائي واپرائڻ: Older or inefficient designs draw more power per ton processed, a fixed cost that significantly impacts operating margins.
ملڪيت جي ڪل قيمت کي سنڀالڻ دوران توهان وڌيڪ اعتماد سان اعليٰ ذريعي ڪيئن حاصل ڪندا آهيو? The solution requires a crusher engineered not just for peak performance, پر برقرار رکڻ لاء, predictable operation under the most demanding conditions.
2. پيداوار جو جائزو
The Custom Gyratory Crusher is a heavyduty, primary crushing machine designed for hightonnage, continuous operation in largescale mining and aggregate production. It performs compressive crushing via a gyrating mantle within a concave hopper.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: رنوفمين (روم) ore or large quarry rock is directly dumped into the top of the crusher’s deep, nonchoking concave.
2. Compressive Crushing: The eccentrically gyrating mantle repeatedly advances and recedes from the concave liners, applying massive compressive force to reduce material size.
3. ڊسچارج سيٽنگ ڪنٽرول: The crushed product exits through the adjustable bottom setting (ABS), سائيز سان گڏ بند ٿيل سيٽنگ جي ترتيب سان (سي ايس ايس) between the mantle and concave at their lowest point.
4. خارج ٿيڻ & پهچائڻ: Sized material is discharged onto a primary conveyor for transport to the next stage of processing.
ايپليڪيشن جو دائرو: Ideal for primary crushing of abrasive hard rock (لوهه, ٽامي جي معدنيات, گرينائيٽ), hightonnage aggregate production, and heap leach applications requiring coarse product. Not recommended for lowtonnage operations, soft or nonabrasive materials only, or sites with severe space constraints where a jaw crusher may be more appropriate.
3. بنيادي خاصيتون
Patented QS™ Quill Shaft System | ٽيڪنيڪل بنياد: Isolated eccentric motion with hydrostatic lubrication | آپريشنل فائدا: Eliminates metaltometal contact in the eccentric assembly, drastically reducing wear and risk of catastrophic failure | ROI اثر: فيلڊ ڊيٽا تائين ڏيکاري ٿو 40% longer service intervals for the eccentric system and a documented 60% لاڳاپيل غير منقول بند وقت ۾ گهٽتائي.
INTEGRAL™ Concave & Mantle Liner System | ٽيڪنيڪل بنياد: Interlocking alloy segments with optimized chamber geometry | آپريشنل فائدا: Provides more consistent product gradation throughout liner life and reduces changeout time by up to 30% compared to traditional designs | ROI اثر: Lower liner cost per ton crushed and increased crusher availability for production.
SMARTSENSE™ Bearing Monitoring | ٽيڪنيڪل بنياد: Integrated vibration, گرمي پد, and pressure sensors on critical bearings | آپريشنل فائدا: Your maintenance team receives realtime health data and predictive alerts, enabling conditionbased maintenance planning | ROI اثر: غير متوقع بيئرنگ ناڪامي کي روڪيو, protects against secondary damage to shafts and housings.
HYDROSET® PLUS Chamber Clearing & ترتيب ڏيڻ | ٽيڪنيڪل بنياد: Dualfunction hydraulic ram system for setting adjustment and automated chamber clearing | آپريشنل فائدا: Operators can adjust CSS under load or clear a stalled cavity remotely in minutes from the control room | ROI اثر: وڌ کان وڌ اپ ٽائيم; eliminates hours of manual clearing efforts and associated safety risks.
HEAVYDUTY Spiral Bevel Gear & پنون | ٽيڪنيڪل بنياد: Forged alloy steel gears with computeroptimized tooth profile | آپريشنل فائدا: Transmits high torque smoothly with minimal noise and vibration, even under uneven loading conditions | ROI اثر: Industry testing demonstrates a typical service life extension of 25% over standard gear sets under comparable duty cycles.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري اوسط | Custom Gyratory Crusher Solution | فائدو (% سڌارو) |
| : | : | : | : |
| دستيابي (مقرر ڪيل وقت) | 9294% | 96.5%+ | +35% |
| لائنر جي تبديلي جو وقت (ڪلاڪ) | 2436 ڪلاڪ | 1620 ڪلاڪ | ~ 40% تيز |
| توانائي جو واھپو (kWh/t) Baseline Ore| 0.8 1.2 kWh/t| 0.65 0.9 kWh/t| تائين 20% وڌيڪ ڪارائتو |
| ناڪامي جي وچ ۾ وچولي وقت (ايم بي ايف) Eccentric System| ~12,000 hrs| >18,000 ڪلاڪ| +50% اعتبار |
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: مان ترتيب ڏيڻ وارا ماڊل 2,000 tph کان مٿي 10,000 tph.
فيڊ کولڻ: کان 1,070 ايم ايم (42”) تائين 1,520 ايم ايم (60”) ماڊل تي منحصر.
موٽر پاور جي گهرج: عام طور تي 375 kW کان 750 ڪلواٽ (500 HP کان 1000 HP+), تي فراهم ڪيو ويو 6.6 kV or as required.
ڪل وزن: تقريبن کان حد تائين 150 ٽن کان مٿي 400 وڏين ترتيبن لاءِ ٽين.
اهم مواد جي وضاحت:
مکيه فريم & مٿين شيل: Highstrength fabricated steel with stressrelieving treatment.
Mainshaft: Forged from highalloy nickelchromiummolybdenum steel.
مقدر & منڊل لينر: مينگنيز اسٽيل مصر (14%18% من), optional chromewhite iron or composite alloys for specific abrasion/corrosion applications.
ماحولياتي آپريٽنگ رينج: 40 ° C کان + 50 ° C تائين وسيع گرمي پد لاء ٺهيل. Dust seals rated for harsh environments; اختياري حرارتي / کولنگ سسٽم موجود آهن.
6. درخواست جا منظر
وڏي پيماني تي ڪاپر مائن جي توسيع
چيلنج: A planned expansion required a primary crusher capable of handling an additional 8 million tonnes per annum of highly abrasive porphyry ore without increasing footprint or headcount disproportionately.
حل: Installation of one Custom Gyratory Crusher with INTEGRAL™ liners configured for coarse crushing ahead of SAG mills.
نتيجا: جي مسلسل throughput حاصل 4,500 tph at a consistent P80 of 150mm. لائنر جي زندگي جي اوسط کان وڌي وئي 15%, contributing to a calculated total cost per tonne reduction of approximately $0.12 across the crushing circuit.
اعلي پيداوار گرينائيٽ کوٽ
چيلنج: Frequent downtime due to tramp metal events causing damage and lengthy cavity clearing procedures was limiting annual output targets.
حل: Implementation of our gyratory crusher equipped with the HYDROSET® PLUS system and SMARTSENSE™ monitoring.
نتيجا: Cavity clearing events reduced from an average operational delay of 8 ڪلاڪ کان هيٺ 45 minutes per incident. Annual plant availability increased by over 300 ڪلاڪ (12+ ڏينهن), directly translating to an additional ~450k tonnes crushed per year within existing shifts.
7 تجارتي خيالات
Equipment pricing is structured into three primary tiers based on size/capacity (CGC50 Series, CGC60 Series, CGC72 Series) with base configurations including core drive system controls motor starter lubrication unit
اختياري خاصيتون شامل آهن:
Advanced automation packages remote diagnostic telemetry special alloy liner packages dust suppression ring
سروس پيڪيجز الڳ الڳ پيش ڪيا ويا آهن:
برونز (بنيادي وارنٽي) چاندي (Planned Inspection & Parts Discount) سون (FullService Contract including scheduled labor parts predictive monitoring)
Financing options are available through our partners including capital lease operating lease project financing terms typically structured over years
FAQ
عام انسٽاليشن ٽائم لائن ڇا آهي?
From delivery onsite mechanical erection electrical connection commissioning full operation typically requires weeks depending on foundation readiness site support
How does this crusher integrate with my existing control system?
The crushers PLC is designed for interoperability providing standard communication protocols Modbus TCP/IP Profibus We supply full interface documentation
Can you provide wear part cost guarantees?
Yes we offer guaranteed maximum wear part cost per tonne contracts based on your specific feed material analysis providing predictable longterm budgeting
توهان جي ادائگي جا شرط ڇا آهن?
Standard commercial terms involve progress payments tied key milestones delivery acceptance Final payment due upon successful completion performance run
ڇا توهان آپريٽر ٽريننگ پيش ڪندا آهيو?
Comprehensive training is included covering safe operation routine maintenance troubleshooting conducted both at commissioning at your facility
