Crushing And Screening Equipment Oem Factory Wholesale Price
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع بند وقت توهان جي پروجيڪٽ جي مارجن کي ختم ڪري رهيا آهن? پلانٽ مينيجرز ۽ ٺيڪيدار لاء, the crushing and screening circuit is often the bottleneck where inefficiencies translate directly into lost revenue. عام چئلينج شامل آهن:
اڻ شيڊول بند وقت: نازڪ ڪرشرز يا اسڪرين ۾ اجزاء جي ناڪامي سڄي پيداوار جي لائينن کي روڪيو, costing thousands per hour in idle labor and delayed project timelines.
اعلي سار سنڀال خرچ: Frequent wear part replacement and reactive repairs create unpredictable OPEX, straining maintenance budgets.
متضاد پيداوار جي درجه بندي: Outofspec aggregate leads to product rejection, ٻيهر پروسيسنگ خرچ, and damage to your reputation for quality.
وڌندڙ توانائي واپرائڻ: Inefficient drives and outdated material flow designs result in excessive power draw per ton of processed material.
سخت ٻوٽي جي جوڙجڪ: Fixed systems cannot adapt to changing feed material or product requirements, آپريشنل لچڪ کي محدود ڪرڻ.
Is your current equipment contributing to these problems? ڇا ٿيندو هڪ 1520% improvement in overall plant availability mean for your annual throughput?
2. پيداوار جو جائزو
Our core offering is a comprehensive range of stationary, ماڊلر, and trackmounted ڪرشنگ ۽ اسڪريننگ جو سامان, engineered as integrated systems for highvolume aggregate production and mineral processing. The operational workflow is designed for continuous, efficient material reduction:
1. پرائمري ڪرشنگ: Feed material is reduced by jaw or gyratory crushers to a manageable size for downstream processing.
2. پرائمري اسڪريننگ & پهچائڻ: Scalping screens remove fines and bypass material, while heavyduty conveyors transfer crushed product.
3. ثانوي / ٽيٽيري ڪرشنگ: Cone or impact crushers further refine the material to the target particle size.
4. فائنل اسڪريننگ & ترتيب ڏيڻ: Multideck vibrating screens accurately separate the crushed material into specified product fractions (مثال, مجموعا, چپس, سانت).
5. ذخيرو ڪرڻ & ٻيهر گردش: Onspec پراڊڪٽ کي ذخيرو ڪرڻ لاء پهچايو ويو آهي; oversize material is automatically recirculated back into the circuit.
ايپليڪيشن جو دائرو: وڏي پئماني تي کوٽڻ لاءِ مثالي, کان کني preconcentration, اڏاوت & تباهي ري سائيڪلنگ, and aggregate production plants processing hard rock (گرينائيٽ, بيسالٽ) ۽ ڇڪڻ وارو مواد.
حدون: الٽرافائن پيسڻ لاءِ ٺهيل ناهي (ذيلي 5mm) requiring specialized mills or for processing highly viscous or claybound materials without preprocessing.
3. بنيادي خاصيتون
پيٽرن ٿيل چيمبر جاميٽري | ٽيڪنيڪل بنياد: اصلاح ٿيل نپ زاويه ۽ ڪرشنگ گفا پروفائل | آپريشنل فائدا: فرسٽ پاس گھٽائڻ جو تناسب وڌائي ٿو, reducing load on secondary crushers and minimizing recirculating load | ROI اثر: فيلڊ ڊيٽا تائين ڏيکاري ٿو 8% higher throughput with same power input.
ماڊل فريم ڊيزائن | ٽيڪنيڪل بنياد: گڏهه, highstrength steel sections with precisionmachined interfaces | آپريشنل فائدا: Enables faster site assembly, future reconfiguration, and reduced transport costs versus welded unitary frames | ROI اثر: Reduces plant commissioning time by an estimated 30%, آمدني جي پيداوار کي تيز ڪرڻ.
مرڪزي گريسنگ & حالتن جي نگراني | ٽيڪنيڪل بنياد: Automated lubrication system with integrated pressure/sensor ports at all major bearing points | آپريشنل فائدا: بهترين بيئرنگ صحت کي يقيني بڻائي ٿي, تائين خدمت جي وقفن کي وڌايو 25%, and provides early failure warning | ROI اثر: Lowers planned maintenance labor hours by ~15% and prevents catastrophic bearing failures.
Hybrid Drive System Options | ٽيڪنيڪل بنياد: Direct dieselelectric or mainspowered drives with hydraulic adjustment systems | آپريشنل فائدا: Offers fuel efficiency in remote locations or grid stability for fixed plants; provides rapid crusher setting adjustments under load | ROI اثر: صنعت جي جاچ پڌري تائين 12% lower fuel consumption in hybrid mode versus traditional direct diesel drives.
HighStrength Screen Media Systems | ٽيڪنيڪل بنياد: Interchangeable polyurethane, رٻڙ, or woven wire panels with tensioning systems | آپريشنل فائدا: Increases screen media service life by resisting blinding and abrasion; allows quick panel changeout (<2 ڪلاڪ) | ROI اثر: Reduces screen media inventory costs and associated downtime by improving changeout efficiency.
ذھني پروسيس ڪنٽرول (IPC) انضمام | ٽيڪنيڪل بنياد: PLCbased system with feed rate/weight detection and crusher load management algorithms | آپريشنل فائدا: Automatically optimizes feed for maximum throughput without choking; protects equipment from tramp metal damage via instant stop commands | ROI اثر: Maximizes yield of inspec product while safeguarding against costly unplanned stoppages.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري معيار | اسان جي ڪرشنگ & اسڪريننگ حل دستاويزي فائدو |
| : | : | : |
| Crusher Wear Part Life (Mn18/22) | ~450550k MT throughput (hard abrasive granite) |
| ~600700k MT throughput |
| +2025% گهڻي زندگي |
| Screen Panel ChangeOut Time (Primary Scalper) |
| ~46 hours |
| 92% |
| +47% absolute improvement |
| توانائي جو استعمال في ٽين پروسيس ٿيل |
| بيس لائين = 100% |
| Average reduction to ~9092% of baseline |
| 810% سڌارو |
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: کان ترتيب ڏئي سگهجي ٿو 200 TPH modular plants to 1,500+ TPH stationary installations.
پرائمري کولہو جا اختيار: جبڑے کي ٽوڙڻ وارا (900x1200mm to 1500x2000mm feed opening); Gyratory Crushers (42” – 60”).
بجلي جي گهرج: Plantwide demand from 300 kVA (ماڊلر) جي طرف 1500+ kVA (large stationary plant). Hybrid genset options from 500 kVA.
مواد جي وضاحت: Main frame fabrications from S355JR steel; critical wear parts in Mn18Cr2/Mn22Cr2 alloys; shafting from forged 42CrMo4 steel.
جسماني طول و عرض (Example Modular Jaw Plant): لڳ ڀڳ. L20m x W4m x H5.5m (transport configuration).
ماحولياتي آپريٽنگ رينج: 25 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل; dustproofed electrical components to IP65 standard; optional Arctic packages available.
6. درخواست جا منظر
گرينائيٽ ڪواري توسيع پروجيڪٽ
Challenge A quarry operator needed to increase annual output by 35% but was constrained by an aging singleline plant with frequent breakdowns causing over 300 hours of unscheduled downtime annually.
Solution Implementation of a turnkey threestage crushing and screening plant featuring a primary jaw crusher, two secondary cone crushers in parallel configuration, and a large tripledeck finishing screen.
Results Plant availability increased to 93%. Throughput targets were met within six months of commissioning. Annual unscheduled downtime was reduced by over 70%, translating directly into an additional €220k in annual gross profit at their selling price.
سي&D Recycling Contractor
Challenge A growing recycling business faced high contamination rates in final aggregate products due to inefficient screening of lightweight debris (ڪاٺ, پلاسٽڪ), leading to product rejection.
Solution Integration of a highfrequency screening unit with wind sifter technology into their existing trackmounted impact crushing circuit.
Results Final product purity improved from ~92% to over 98%, eliminating rejection fees from readymix concrete customers. The recovered lightweight fraction was compacted for alternative fuel use, creating a new revenue stream.
7. تجارتي خيالات
Our pricing structure is based on a modular system allowing you to scale investment according to current needs:
Tier I – Core Equipment Package: Includes primary crusher module(ايس), primary screen module(ايس), base conveyors/feeders/electrics at OEM factory wholesale price.
Tier II – Complete Process Line: Tier I plus secondary/tertiary crushing modules(ايس), final sizing screens(ايس), full conveyor circuit integration control system integration package (+1525% over Tier I).
Tier III – Turnkey Project Scope Full engineering support civil design foundation drawings onsite supervision commissioning services (+4060% over Tier I).
Optional Features Advanced dust suppression fog cannons automated sampler systems remote telemetry packages extended wear part kits
Service Packages Available include scheduled inspection plans parts supply agreements fullscope maintenance contracts
Financing Options We work with international export credit agencies project finance partners equipment leasing companies provide flexible terms support capital expenditure planning
8.FAQ
Q What level of ground preparation required installation?
A Our modular skidmounted designs require simple concrete footings minimal civil works significantly reducing site preparation time cost compared pouredinplace foundations
Q How does your equipment handle variations feed material hardness?
A Our crushing chambers drive systems are designed handle reasonable fluctuations Adjustable hydraulic settings allow operators quickly compensate changes CSS maintain consistent product gradation
Q ڪهڙي عام ليڊ ٽائيم پهچائڻ?
A For standard configured modules lead time typically ranges between weeks depending complexity Custom engineered solutions may require longer detailed engineering phase We provide transparent milestonebased schedule upon order confirmation
Q Are your machines compatible existing thirdparty conveyors auxiliary equipment?
A Yes Our control systems designed standard communication protocols Interface points are clearly defined facilitate integration into brownfield sites Existing equipment can often be incorporated upgraded plan
Q ڪهڙي وارنٽي ڪوريج ڏني وئي?
A We offer months comprehensive warranty covering defects materials workmanship Specific wear parts consumables like liners screen media are covered under separate prorated terms Warranty details are explicitly stated commercial agreement
Q Do you provide operator training?
A Yes Comprehensive training conducted during commissioning covers safe operation routine maintenance basic troubleshooting Training manuals digital resources are provided standard Documentation available multiple languages upon request
