Crushing And Screening Equipment Oem Factory Factory Price
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع بند وقت توهان جي پروجيڪٽ جي مارجن کي ختم ڪري رهيا آهن? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, ڪرشنگ ۽ اسڪريننگ سرڪٽ اڪثر ڪري نازڪ رڪاوٽن جو ذريعو آهي. عام چئلينج شامل آهن:
سار سنڀال لاءِ اضافي وقت: بار بار لائنر تبديليون, برداشت جي ناڪامي, and unscheduled stops can consume hundreds of production hours annually.
اعلي آپريشنل خرچ: غير موثر توانائي واپرائڻ, rapid wear part degradation, and high labor requirements for operation directly impact your costperton metric.
غير مطابقت واري پيداوار جي معيار: Inaccurate sizing and contamination due to inadequate screening lead to product rejection and lost revenue.
درخواست ۾ سختي: Fixed plants struggle with varying feed materials or remote site requirements, آپريشنل لچڪ کي محدود ڪرڻ.
What if your primary processing equipment was engineered from the ground up to directly address these profitability killers? حل نه رڳو سامان ۾ آهي, but in purposebuilt OEM engineering.
2. پيداوار جو جائزو
This content details our range of stationary and mobile ڪرشنگ ۽ اسڪريننگ جو سامان, manufactured at our OEM factory. This machinery forms the core of aggregate production and mineral processing circuits.
آپريشنل ڪم فلو:
1. ابتدائي گھٽتائي: Raw feed material is introduced into a jaw or gyratory crusher for initial size reduction.
2. ثانوي / ٽيٽيري ڪرشنگ: Material is conveyed to cone or impact crushers for further refinement to specified dimensions.
3. مواد جي اسڪريننگ: Crushed material is sorted by size via vibrating screens.
4. ٻيهر گردش & ذخيرو ڪرڻ: وڏي پيماني تي مواد ٻيهر سرڪٽ ۾ واپس ڪيو ويندو آهي, جڏهن ته صحيح سائيز جي پراڊڪٽ کي اسٽوريج تائين پهچايو ويندو آهي.
ايپليڪيشن جو دائرو: وڏي پيماني تي مجموعي پيداوار لاء مثالي, کان کني preconcentration, اڏاوت & تباهي ري سائيڪلنگ, and limestone/industrial mineral processing.
حدون: الٽرافائن پيسڻ لاءِ ٺهيل ناهي (ذيلي 5mm) without specialized closedcircuit systems; maximum feed size and hardness are governed by specific model selection.
3. بنيادي خاصيتون
Our factorydirect crushing and screening equipment incorporates design features focused on total cost of ownership.
Patented Liner جاميٽري | ٽيڪنيڪل بنياد: محدود عنصرن جو تجزيو (ايف اي اي) optimized wear profile | آپريشنل فائدا: Achieves more uniform wear distribution, تائين خدمت جي زندگي کي وڌايو 30% | ROI اثر: لائنر انوینٽري جي قيمت گھٽائي ٿي ۽ تبديلي جي تعدد
DirectDrive Crusher Systems | ٽيڪنيڪل بنياد: Vbelts ۽ لاڳاپيل اجزاء جو خاتمو | آپريشنل فائدا: تقريبن پاور ٽرانسميشن ڪارڪردگي وڌائي ٿو 5% ۽ سار سنڀال جي پوائنٽن کي گھٽائي ٿو | ROI اثر: Lowers energy consumption per ton crushed
ماڊلر اسڪرين ميڊيا سسٽم | ٽيڪنيڪل بنياد: Quicktensioning wedge system for panels | آپريشنل فائدا: Enables full deck screen media change in under 2 ڪلاڪ بمقابله. industry average of 46 ڪلاڪ | ROI اثر: پراڊڪٽ جي تبديلين دوران گھٽ ۾ گھٽ وقت گھٽائي ٿو
مرڪزي گريسنگ & لوڻ جو نظام | ٽيڪنيڪل بنياد: خودڪار, programmable lubrication circuits to all critical bearings | آپريشنل فائدا: بهترين بيئرنگ صحت کي يقيني بڻائي ٿي, وقت کان اڳ ناڪامي کي روڪڻ | ROI اثر: Eliminates manual greasing errors and extends bearing service life
HeavyDuty ٺهيل فريم | ٽيڪنيڪل بنياد: Highstrength steel weldments with reinforced stress points | آپريشنل فائدا: cyclical لوڊنگ ٿي رهي جي تحت ڊگهي-مدت ساخت جي سالميت مهيا ڪري, resisting fatigue cracks | ROI اثر: Ensures asset longevity over a 15+ سال جي زندگي
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار | اسان جي ڪرشنگ & اسڪريننگ حل | فائدو (% سڌارو) |
| : | : | : | : |
| سراسري. ٽين في سار سنڀال ڪلاڪ (TPMH) Crushing Arm| ~1,200 TPMH| ~1,550 TPMH| +29% |
| بجلي جو استعمال في ٽين پروسيس ٿيل Secondary Circuit| 0.85 kWh/t| 0.78 kWh/t| 8% |
| اسڪرين پينل تبديل ڪرڻ جو وقت (مڪمل ڊيڪ)| 46 ڪلاڪ| 60% تيز |
| Bearing Life in HighVibration Zones Screen Box| ~ 4,000 ڪلاڪ| ~5,500 hours| +37% |
_(Field data based on comparative site audits.)_
5. ٽيڪنيڪل وضاحتون
وضاحتون ماڊل جي لحاظ کان مختلف آهن; below are representative ranges for our midtier series.
قابليت / درجه بندي: ذريعي ذريعي 200 جي طرف 800 ٽين في ڪلاڪ (tph) for complete closedcircuit plants.
بجلي جي گهرج: پرائمري پلانٽ جي بجليءَ جي طلب جي حدن کان 150 kVA تائين 400 kVA; dieselhydraulic options available for mobile units.
مواد جي وضاحت: Crusher liners manufactured from Mn18% or proprietary alloy steel; wear plates with Brinell hardness of 400500 ايڇ بي; structural اسٽيل گريڊ S355JR.
جسماني طول و عرض (Mobile Plant Example): Transport length ≤ 16m, operating height ≤ 5m, gross weight ≤ 45 ٽين.
ماحولياتي آپريٽنگ رينج: 25 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل; dust sealing compliant with IP65 standards on electrical components.
6. درخواست جا منظر
مجموعي کواري جي توسيع | چيلنج: پيداوار وڌائڻ لاءِ گرينائيٽ کوٽڻ جي ضرورت آهي 40% but faced space constraints limiting plant footprint expansion. Existing equipment could not be efficiently reconfigured. حل: ٺاهه تي عملدرآمد, multistage mobile crushing and screening train with tracked conveyors. This allowed sequential relocation within the site pit without permanent infrastructure.| نتيجا: Achieved the target output increase within the existing site boundary. Setup time between pit levels reduced from 3 days to less than 8 ڪلاڪ, اثاثن جي استعمال کي بهتر بنائڻ.
سي&ڊي ريسائيڪلنگ آپريشن | چيلنج: اعلي آلودگي (ڪاٺ, اسٽيل ريبار) in feed material caused frequent clogging in secondary crusher chambers and screen decks, leading to daily downtime.| حل: Integration of a heavyduty scalping screen upstream of primary crushing and an overband magnet system. The primary jaw crusher was specified with a steeper nip angle for better bridging resistance.| نتيجا: Reported a reduction in crusher clogging incidents by over 80%. ٻوٽن جي دستيابي سراسري کان وڌي وئي 82% ختم ڪرڻ 92%, significantly boosting monthly processed volume.
7. تجارتي خيالات
Our factorydirect model provides clear cost advantages across three tiers:
1. معياري تشڪيل جو درجو: Includes base model crushing unit with standard liners, basic screening deck, and manual lubrication points. Offers the lowest upfront capital cost.
2. اعلي دستيابي درجي (سڀ کان عام): سيڪشن ۾ درج ڪيل سڀئي خاصيتون شامل آهن 3 (سڌو ڊرائيو, ماڊل اسڪرين, automated lube system). Priced with a moderate premium but delivers demonstrably lower lifetime operating costs.
3. مڪمل طور تي ڪسٽمائيز ٽائر: Engineered for specific feed materials (مثال, highly abrasive ores) or extreme climates (30°C). Includes custom wear packages and environmental hardening.
اختياري خاصيتون & پيڪيجز: مٽي کي دٻائڻ وارو نظام, advanced automation controls with remote monitoring telemetry extended wear part warranties (معيار کان ٻاهر).
سروس پيڪيجز: Annual inspection contracts predictive maintenance planning based on operational data exchange guaranteed spare parts availability windows.
فنانسنگ جا اختيار: Flexible leasing structures operating expense (اوپيڪس) based rentaltoown agreements project financing support for largescale developments.
8.FAQ
Q1: How do I determine if your equipment is compatible with my existing conveyor system or plant layout?
We provide comprehensive interface drawings including feed heights discharge trajectories power connection points as part of our presales technical review ensuring seamless integration into brownfield sites.
Q2:What is the expected impact on my operational labor requirements?
Field data shows that plants utilizing our centralized lubrication automated control systems require approximately fewer general maintenance labor hours per week allowing personnel focus on process optimization rather than routine servicing
Q3:What are typical lead times from order placement commissioning?
For standard HighAvailability Tier configurations lead time averages weeks exworks Customized solutions require weeks depending scope Engineering support commissioning are included
Q4:توهان ڪهڙي وارنٽي ڪوريج فراهم ڪندا آهيو?
We offer a month warranty on all structural components months on mechanical assemblies including bearings shafts Factory defect coverage includes parts labor Warranty extensions available purchase
Q5:توهان ڪهڙي اسپيئر پارٽس جي انوینٽري جي سفارش ڪندا آهيون اسان کي سائيٽ تي رکون ٿا?
Based your specific throughput we provide critical spares kit recommendation includes items like hydraulic hoses sensor belts commonly replaced wear parts minimize risk unplanned stoppages
Q6:اسان جي آپريشن جي سار سنڀال ٽيمن لاءِ ڪهڙي تربيت ڏني وئي?
Comprehensive training conducted at our factory covers safe operation routine maintenance troubleshooting procedures Documentation includes detailed manuals schematics video guides
Q7:What aftersales technical support available?
Support includes access dedicated technical manager remote diagnostics assistance hotline For critical issues we commit defined response times based your service package ensure minimum disruption
