کرشنگ ۽ اسڪريننگ سامان جي پيداوار جي ترسيل
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع بند وقت توهان جي پروجيڪٽ جي مارجن کي ختم ڪري رهيا آهن? In crushing and screening, common challenges directly impact your bottom line. Consider these persistent issues:
سار سنڀال لاءِ اضافي وقت: بار بار لائنر تبديليون, برداشت جي ناڪامي, and component wear halt your entire processing line. Every hour of stoppage can represent thousands in lost production.
متضاد پيداوار جي درجه بندي: Fluctuations in feed material lead to offspec product, resulting in costly recrushing cycles, rejected loads, and dissatisfied customers.
اعلي توانائي واپرائڻ: Older or inefficient drive systems and poorly optimized material flow lead to unsustainable power costs, هڪ بنيادي آپريشنل خرچ.
تيز لباس واري حصي جي تباهي: Abrasive materials prematurely destroy crusher liners, اسڪرين ڊيڪ, and conveyor components, driving up your costperton processed.
محدود پلانٽ لچڪدار: Fixed configurations struggle to adapt to changing feed stock or final product requirements, forcing suboptimal operation or capital investment in additional equipment.
Is your current crushing and screening equipment a source of variable cost and constant concern? ڇا ٿيندو هڪ 1520% reduction in your costperton mean for your annual profitability?
2. پيداوار جو جائزو: HEAVYDUTY MODULAR CRUSHING AND SCREENING PLANTS
This product line encompasses a range of preengineered, heavyduty modular crushing and screening plants designed for highvolume aggregate production and mineral processing. The operational workflow is engineered for continuous material flow:
1. پرائمري فيڊنگ & ڪِرڻ: Dumpfed or loaderfed primary crusher (jaw or gyratory) reduces runofquarry rock to a conveyable size.
2. پرائمري اسڪريننگ & پهچائڻ: A robust screen separates sized material from oversize, which is recirculated, while onspec product is conveyed to stockpile or secondary circuits.
3. ثانوي / ٽيٽيري ڪرشنگ: Cone crushers or impactors further reduce material in closedcircuit with screens to achieve precise final gradations.
4. فائنل اسڪريننگ & ذخيرو ڪرڻ: Multipledeck screens sort finished products into designated grades (مثال, بنيادي ڪورس, چپس, سانت) via radial stackers.
ايپليڪيشن جو دائرو: Ideal for stationary quarries, largescale mining operations, and major infrastructure projects requiring consistent output of 300 1,500+ tons per hour of crushed aggregate.
اهم حدون: These are largescale installations requiring significant site preparation and capital investment. They are not designed for smallscale or highly mobile contract crushing applications without substantial setup time.
3. بنيادي خاصيتون
ترقي يافته چيمبر جاميٽري | ٽيڪنيڪل بنياد: Optimized kinematics and cavity profile | آپريشنل فائدا: Delivers a consistent crushing action that maintains product shape specification and reduces crusher bottlenecking | ROI اثر: فيلڊ ڊيٽا تائين ڏيکاري ٿو 12% higher throughput with improved particle shape index.
Hydraulic Setting Adjustment (HSA) سسٽم | ٽيڪنيڪل بنياد: Remoteadjustable crusher discharge setting via hydraulic rams | آپريشنل فائدا: Allows operators to change product size or compensate for wear in under 5 minutes without stopping the crusher | ROI اثر: Eliminates manual shim adjustments, reducing downtime for CSS changes by over 90%.
ماڊلر فريم جي تعمير | ٽيڪنيڪل بنياد: Bolttogether, hightensile steel sections with precision machining | آپريشنل فائدا: Enables faster onsite assembly with standard tools, reduces foundation requirements, and allows future plant reconfiguration | ROI اثر: انسٽاليشن جو وقت اندازي مطابق گھٽائي ٿو 30%, accelerating timetorevenue.
مرڪزي گريسنگ & لوڻ جو نظام | ٽيڪنيڪل بنياد: Automated singlepoint lubrication circuits for all major bearings | آپريشنل فائدا: Ensures correct lubrication intervals and volumes are maintained consistently by operators | ROI اثر: Industry testing demonstrates a direct correlation with a 2540% increase in bearing service life under abrasive conditions.
اعلي طاقت اسڪرين ميڊيا & Tensioning System | ٽيڪنيڪل بنياد: Interlocked polyurethane or hybrid rubber/steel panels with uniform tensioning rails | آپريشنل فائدا: Minimizes blinding and pegging while dramatically increasing panel longevity compared to woven wire | ROI اثر: Reduces screen media changeout frequency by 3x5x, lowering parts inventory costs and maintenance labor hours.
PLCBased Plant Automation System | ٽيڪنيڪل بنياد: Programmable Logic Controller managing startup sequences, interlocks, لوڊ مينيجمينٽ, and fault diagnostics | آپريشنل فائدا: Provides operators with clear system status alerts and prevents cascading equipment damage from faults like tramp metal or feeder blockages | ROI اثر: Protects major component investments; typical payback period is under 18 months through avoided repair events.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري معيار | Our Crushing And Screening Plant Solution | دستاويزي فائدو |
| : | : | : | : |
| دستيابي (اپٽائم) | 8588% (مقرر & unscheduled) |>92% availability over first three years| +57% سڌارو |
| CostPerTon (لباس جا حصا) | $0.85 $1.10 / ٽين پروسيس ٿيل | $0.65 $0.80 / ٽين پروسيس ٿيل | ~20% reduction |
| مخصوص توانائي واپرائڻ | 0.8 1.1 kWh / ٽين |0.65 0.75 kWh / ٽين | تائين 23% سڌارو |
| اسڪرين پينل جي زندگي (ابراھيندڙ گرينائيٽ) |400 600 ڪلاڪ |1800 2200 ڪلاڪ |300%+ سڌارو |
| آن سائيٽ اسيمبلي جو وقت (300 tph plant) |1418 ڏينهن |1012 ڏينهن |<30% تيز |
5.ٽيڪنيڪل وضاحتون
Nominal Capacity Range: کان ترتيب ڏئي سگهجي ٿو 300 ختم ڪرڻ 1,500 ميٽرڪ ٽين في ڪلاڪ (ٽي پي ايڇ), کاڌ خوراڪ جي سختي تي منحصر آهي (وائي) and final product size.
پرائمري کولہو جا اختيار: جهيڙيندڙ (1,200mm x 830mm feed opening) يا پرائمري Gyratory کولہو (54” model). Power rating from 200 kW کان 375 ڪلواٽ.
ثانوي / ثانوي Crushers: HeavyDuty Cone Crushers with multiple chamber options. Power rating from 160 kW کان 315 ڪلواٽ.
اسڪرين ڊيڪس: Tripledeck inclined vibrating screens; sizes from2 .4m x6 mto3 .0mx9 .0m.Drive power up to30 kW.
مواد جي وضاحت: Main frame fabrications from S355JR structural steel; wear liners available in AR400/500 steel,مينگنيز اسٽيل,and applicationspecific alloys.
جسماني طول و عرض (Modular Units): Individual modules designed for standard heavy transport.Max height4 .2m,max width3 .5m.Length varies by function(815م).
ماحولياتي آپريٽنگ رينج: Designed for ambient temperatures from 25°Cto+45°C.Electrical enclosures ratedtoIP65.Dust suppression system integration points standard.
6\. درخواست جا منظر
گرينائيٽ ڪواري توسيع پروجيڪٽ
چيلنج:A major quarry neededtoincrease productionby40%tofulfill anew highway contract but faced space constraintsandpermitted noise/dust limits.The existing plant couldnotbeexpanded easily.Solution:A new modularcrushingandscreeningplantwas installedadjacenttotheexisting pit.Allprimarycrushingwas relocated,andthecircuit was designedwithfullyenclosedtransfer pointsandhighefficiencyfilters.R esults:Theplant achievedits target throughputof850TPHwithin oneweekofcommissioning.Dust emissions remainedwithin strict newregulations,andthe modular design allowedthe secondarysectiontobe repositionedwhen the pit advanced,savingfuturecapital.
Recycled Concrete&Aggregate(آر سي اي)Processing
چيلنج:A demolition contractorlandfilledover30%ofprocessedmaterialasunsalable finesandexperienced rapidwearin their existing impactor.Solution:A specializedcrushingandscreeningplant featuringanimpactcrusherwithgrinding pathrotoranda highfrequency rinsingscreenwas deployed.The circuit includedamagnetic separatorforferrous removal.R esults:The plant increasedsalableproduct yieldfrom70%to92%.The specificwearpart designforabrasive concreteextendedliner lifefrom250hourstoapproximately600hours.Rinsingscreensproducedaclean,+¾”aggregate thatcommandedapremium pricein themarketplace.
7\. تجارتي خيالات
Ourcrushingandscreeningequipmentis offeredin tieredconfigurationsbasedoncapacityandcomplexity:
Base Plant Tier(300600ٽي پي ايڇ):Includesprimarycrushermodule,screenmodule,andbasic conveyors.Idealfor singleproductfocus.Pricing structuredforrapidROIonstandardmaterials.
Advanced Plant Tier(6001200ٽي پي ايڇ):Addssecondarycrushingcircuitin closedloop,withmultiplefinalproduct screensandPLCautomation.Optionalfeaturesinclude automatedsettingregulation(ASRi)andcrusher telemetry.
Custom Process Tier(1200TPH+):Fullyengineeredsystemsincorporatingtertiary crushing,ڌوئڻ,sandclassification,andadvancedplantwidecontrolsystems.Optionalfeaturesare quotedprojectspecifically.
Service packagesrangefrombasicwarranty supporttocomprehensivePerformanceContractscoveringwearpartsatafixedcostperton.Financingoptionsincludeoperational leases,tailoredrentaltoownprograms,andprojectfinancingsolutionsforqualified buyers.Equipment pricingis projectspecific;requestadetailedproposalbasedonyourfeedanalysisandproductiontargets.
8\. FAQ
ق:What levelofsite preparationis requiredforyourmodularplants?
اي:Themodulesrequireacompactedlevelgravelpadorfoundationpiersas perourcivil drawings.Powerconnectionpoints,dustwater supply,andadequateaccessfortransportandservicemustbeprovided.We supplydetailed site requirementdocumentationwithany proposal.
ق:Canyourplantsintegratewithourexistingequipmentlikeprimarycrushersorstackers?
A Yes.Interfacingwithequipmentfromothermanufacturersis common.Weengineercompatibletransferchutes,beltconveyorconnections,andcontrolsysteminterfaces(typicallyviahardwireI/O)tocreateacohesivecircuit.Electricalvoltageandcontrolprotocolsmustbeconfirmedduringdesign
Q Howdoestheautomationsystemimproveoperator safetyandreliability?
A ThePLCmanagessequentialstartup/shutdownpreventingequipmentfromstartingoutoforder.ItmonitorsmotorloadsbearingtemperaturesvibrationlevelsIfaparameterexceedsasetlimititcaninitiateacontrolledshutdownoralertoperatorspreventingcatastrophicfailure
Q Whatisthetypicalleadtimefromorderto commissioning?
A Forstandardconfigurationsleadtimeis approximately20–24weeksCustomengineeredsolutionsmayrequire28–32weeksTimelinesarecontingenton timelyapprovalsofsitedrawingsandelectricaldetails
Q Arewearpartsguaranteedtobeavailableforthelifeoftheequipment?
A We maintainaninventoryofcriticalwearpartsatregionalservicecentersanda commitmenttomaintainpatternsfortheminimumservice lifeofthemachineasdefinedin oursalesagreementTypicallythis isa15yearcommitment
Q Do youofferoperator trainingas part ofthe purchase?
A Yes.Acomprehensive trainingprogramforbothoperatorsandmaintenancetechniciansis includedwithcommissioningWe provideclassroominstructiononsystemprinciplesfollowedbyhandson trainingatthe installedplantlocationManualsareprovidedindigitalformat
Q Canwefinancetheequipmentthroughyourofferingoperationalleasepayments?
A Severalcommercialoptionsareavailableincludingcapitalleasesoperationalleases(runrateexpense)andinstallmentpurchaseplansOurfinance teamcanprovideatermsheetbasedonyourcompanysfinancialprofile
