Crushing And Screening Equipment Makers Factory Price
سِرُ: FactoryDirect Crushing and Screening Equipment for HighVolume Aggregate Production
1. درد پوائنٽ هلائيندڙ اوپننگ
Your primary crusher is bottlenecking at 450 ٽين في ڪلاڪ, but downstream screens are blinding every 90 minutes due to moisture content above 8%. This mismatch costs your operation an estimated $2,700 per shift in lost production and unscheduled maintenance labor. ان دوران, wear parts on your cone crusher are failing at 60% of rated life because feed gradation is inconsistent from the jaw.
پلانٽ مئنيجر رپورٽ ڪن ٿا 30% of unplanned downtime in aggregate operations stems from undersized screening decks or crusher settings that cannot handle feed variability. Engineering contractors face budget overruns when specifying equipment that requires custom foundations or excessive structural reinforcement.
Does your current crushing and screening equipment deliver consistent throughput across varying feed conditions? Can your plant maintain spec product with less than 5% oversize when moisture spikes? Factorydirect pricing eliminates distributor margins, but only if the equipment meets your specific material hardness and production targets.
2. پيداوار جو جائزو
This factorydirect crushing and screening equipment line comprises primary jaw crushers, ثانوي مخروط crushers, and multideck inclined screens designed for continuous duty in hard rock and recycled aggregate applications.
آپريشنل ڪم فلو:
1. ابتدائي گھٽتائي: Jaw crusher reduces feed material up to 800mm to 150200mm at 250500 TPH گنجائش
2. ثانوي ڪرشنگ: Cone crusher with hydraulic adjustment processes material to 2040mm with consistent cubicity
3. Screening Separation: Tripledeck inclined screen separates into 34 پيداوار جا حصا (05ايم ايم, 520ايم ايم, 2040ايم ايم)
4. ٻيهر گردش: Oversize material returns to cone crusher via closedcircuit conveyor arrangement
5. ذخيرو ڪرڻ: Radial stackers or fixed conveyors direct finished products to stockpile
ايپليڪيشن جو دائرو: Suitable for basalt, گرينائيٽ, چونا پٿر, ۽ درياهه جي بجر کي دٻاءُ واري طاقت سان 300 ايم پي اي. Not recommended for materials with clay content exceeding 15% without additional washing equipment.
3. بنيادي خاصيتون
HeavyDuty فريم تعمير | ٽيڪنيڪل بنياد: Finite element analysisoptimized steel plate frame with stressrelieved welds | آپريشنل فائدا: Maintains alignment under peak loading conditions, reducing bearing wear by 22% | ROI اثر: Extended frame service life to 15+ سال, ختم ڪرڻ $45,000 replacement cost
هائيڊولڪ سي ايس ايس ايڊجسٽمينٽ | ٽيڪنيڪل بنياد: Hydraulic cylinder system with accumulator for tramp iron relief | آپريشنل فائدا: توهان جا آپريٽرز هيٺان بند سيٽنگون تبديل ڪري سگهن ٿا 5 منٽن کان سواء اوزار, جي مقابلي ۾ 45 minutes for mechanical adjustment | ROI اثر: جي ذريعي تبديلي جي گھٽتائي گھٽائي ٿي 89%, بحال ٿيڻ 3.2 production hours per week
HighStroke Screen Mechanism | ٽيڪنيڪل بنياد: Eccentric shaft assembly with adjustable amplitude (812ايم ايم) and angle (1525 درجا) | آپريشنل فائدا: حاصل ڪري ٿو 95% اسڪريننگ جي ڪارڪردگي تي 80% درجه بندي جي گنجائش, even with feed moisture up to 10% | ROI اثر: جي ذريعي recirculation لوڊ گھٽائي ٿي 18%, في ٽين توانائي واپرائڻ گھٽائڻ 7%
WearResistant Liner Configuration | ٽيڪنيڪل بنياد: مينگنيز اسٽيل (1214% من) with workhardening properties up to 500 بي ايڇ اين | آپريشنل فائدا: Liner life averages 8,00012,000 tons in granite applications, بمقابله 5,0007,000 tons for standard alloys | ROI اثر: Annual wear parts cost decreases by $0.08 في ٽون, بچت $24,000 تي 300,000 TPY
ماڊلر اسڪيڊ مائونٽ ٿيل ڊيزائن | ٽيڪنيڪل بنياد: Prewired control panels and preplumbed hydraulic systems on structural steel skids | آپريشنل فائدا: Site installation requires 3 ڏينهن جي مقابلي ۾ 10 days for conventional foundations, reducing civil works cost by 60% | ROI اثر: Total installed cost savings of $35,000$50,000 في ٻوٽي
PLC جي بنياد تي خودڪار نظام | ٽيڪنيڪل بنياد: AllenBradley or Siemens controllers with loadsensing algorithms | آپريشنل فائدا: Automatically adjusts feed rate and crusher settings to maintain amp draw within 9095% درجه بندي جي گنجائش | ROI اثر: جي ذريعي سراسري throughput وڌائي ٿو 12% while preventing overload shutdowns
انٽيگريڊ ڊسٽ سپپريشن | ٽيڪنيڪل بنياد: Water spray nozzles at feed points and discharge chutes with flow control valves | آپريشنل فائدا: Reduces respirable dust by 85% at transfer points, meeting OSHA PEL standards | ROI اثر: بچي ٿو $15,000$25,000 in annual dust control fines and ventilation costs
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار | Our Solution | فائدو |
|||||
| Throughput at 90% دستيابي | 320 ٽي پي ايڇ | 385 ٽي پي ايڇ | +20% |
| تبديليءَ جو وقت (CSS ترتيب ڏيڻ) | 45 منٽ | 5 منٽ | 89% |
| Screen efficiency at 8% نمي | 82% | 95% | +16% |
| Liner life (گرينائيٽ, 200mm فيڊ) | 6,500 ٽين | 10,200 ٽين | +57% |
| انسٽاليشن وقت (skid vs. بنياد) | 10 ڏينهن | 3 ڏينهن | 70% |
| توانائي واپرائڻ في ٽين | 0.85 kWh/t | 0.72 kWh/t | 15% |
| ناڪامين جي وچ ۾ وقت جو مطلب | 340 ڪلاڪ | 520 ڪلاڪ | +53% |
5. ٽيڪنيڪل وضاحتون
پرائمري جبڑے کولہو (Model JC4230)
- فيڊ کولڻ: 1,070mm x 760mm
- گنجائش جي حد: 250500 ٽي پي ايڇ (closedside setting dependent)
- بجلي جي گهرج: 160200 kW برقي موٽر
- وزن: 42,000 ڪلو (بغير موٽر)
- طول و عرض (LxWxH): 3.8m x 2.5m x 3.2m
- آپريٽنگ جي درجه حرارت: 20°C کان 45°C
- وڌ ۾ وڌ فيڊ سائيز: 200ايم ايم
- گنجائش جي حد: 150350 ٽي پي ايڇ
- بجلي جي گهرج: 250 ڪلواٽ
- ClosedSide Setting Range: 1045ايم ايم
- وزن: 28,500 ڪلو
- هائيڊولڪ سسٽم جو دٻاء: 180 بار
- ڇت جي ماپ: 6.1m x 2.4m per deck
- اسڪريننگ ايريا: 14.6 m² في ڊيڪ
- موٽر پاور: 30 ڪلواٽ (dual vibrator motors)
- Stroke Range: 812ايم ايم
- Incline Angle: 1525 degrees adjustable
- وزن: 14,800 ڪلو
- بنيادي پيڪيج (JC4230 + TS246): $385,000 $425,000
- معياري پيڪيج (JC4230 + CC1300 + TS246): $725,000 $795,000
- Complete Plant (conveyors سان, control room, مٽي جو نظام): $1,450,000 $1,650,000
- Heated screen decks for wet material: +$18,500
- وائرليس ريموٽ مانيٽرنگ سسٽم: +$12,000
- Ceramiclined chutes ۽ hoppers: +$9,500
- ڪسٽم رنگ ۽ corrosion تحفظ: +$6,000
- ڪميشن ڪرڻ & تربيت (5 ڏينهن تي سائيٽ): $12,500
- Annual Preventive Maintenance Contract: $24,000/سال
- Wear Parts Inventory Program (consignment basis): No upfront cost, $0.12/ton consumed
- 30% گھٽ ادائيگي, توازن ختم ڪرڻ 36 مهينن تي 6.5% اپريل (approved credit)
- ليزٽائون: $18,500/مهيني لاءِ 60 مهينن سان $1 خريد ڪرڻ
- مقدار ۾ رعايتون: 5% off for orders over $2M, 8% off for orders over $3.5M
ثانوي مخروط کولہو (Model CC1300)
TripleDeck Inclined Screen (Model TS246)
مواد جي وضاحت: All structural steel meets ASTM A36 or equivalent. Wear liners are ASTM A128 Grade C manganese steel. Shafting is 4140 مصر جو اسٽيل, گرمي سان علاج ڪيو ويو 2832 ايڇ آر سي.
6. ايپليڪيشن منظرنامو
سخت پٿر جي کوٽائي (گرينائيٽ, 280 ايم پي اي يو سي ايس) | چيلنج: موجوده پلانٽ جي پيداوار 28% flaky particles in 2040mm fraction, causing customer rejection for concrete aggregate | حل: Installed CC1300 cone crusher with medium chamber configuration and TS246 screen with 12mm stroke | نتيجا: فلڪينس انڊيڪس تائين گھٽجي ويو 12%, ملاقات EN 12620 معياري. کان وڌو ويو 280 جي طرف 340 ٽي پي ايڇ. Customer acceptance rate improved to 98%.
Recycled ڪنڪريٽ پروسيسنگ | چيلنج: کاڌ خوراڪ تي مشتمل مواد 40% rebar and wire mesh, سبب 6 jamclearing events per shift in conventional jaw crusher | حل: JC4230 jaw crusher with hydraulic relief system and nonclogging toggle plate design | نتيجا: Jamclearing events reduced to 0.3 في شفٽ. Crusher دستيابي کان بهتر 72% جي طرف 94%. سالياني سار سنڀال جي قيمت گھٽجي وئي $38,000.
درياهه بجری آپريشن (نمي 912%) | چيلنج: Screening efficiency dropped to 65% گندي موسم دوران, سان 22% of material recirculating | حل: TS246 screen with heated deck option and increased stroke to 12mm | نتيجا: Screening efficiency maintained at 91% during wet conditions. ٻيهر گردش لوڊ گھٽجي ويو 8%. Production rate increased by 25% during 4month wet season.
7. تجارتي خيالات
سامان جي قيمت جا درجا (FactoryDirect, FOB پورٽ):
اختياري خاصيتون:
سروس پيڪيجز:
فنانسنگ جا اختيار:
8. FAQ
ق: Can this equipment handle feed material with compressive strength above 300 ايم پي اي?
اي: The standard manganese steel configuration is rated for up to 300 ايم پي اي. For materials exceeding this (مثال, quartzite at 350 ايم پي اي), we recommend the highchrome alloy option, which adds $22,000 to the crusher cost but extends liner life by 40%.
ق: What is the typical lead time from order to shipment?
اي: Standard packages ship within 810 آرڊر جي تصديق کان هفتي. Custom configurations with special voltage motors or nonstandard paint require 1214 هفتا. Expedited production is available at 15% premium for 6week delivery.
ق: How does the automation system integrate with existing plant PLCs?
اي: The system uses standard Modbus TCP/IP protocol. Our engineers provide integration documentation and remote support. For plants using AllenBradley ControlLogix or Siemens S71500, direct tag mapping is available at no additional cost.
ق: ڇا وارنٽي ڪوريج مهيا ڪئي وئي آهي?
اي: 24 ڪم ڪرڻ کان مهينا يا 30 موڪلن کان مهينا, جيڪو پهرين ٿئي ٿو. Coverage includes structural components, شافٽ, ۽ بيرنگ. ڪپڙا پرزا (لينر, اسڪرين, بيلٽ) خارج ٿيل آهن. وارنٽي تائين وڌايو ويو 60 months is available for $18,500.
ق: Can the screen handle feed with clay content above 15%?
اي: The standard screen is designed for materials with up to 15% مٽي. اعلي مٽي مواد لاء, we recommend adding a scalping screen with 50mm opening and water spray bars. This configuration handles up to 25% clay without blinding.
ق: What are the power requirements for the complete plant package?
اي: ڪل ڳنڍيل لوڊ آهي 480 kW at 480V, 3مرحلو, 60 هز (or 400V, 50 هز). Starting current for the jaw crusher motor is 650% of FLA for 8 سيڪنڊ. We recommend a minimum transformer capacity of 750 kVA.
ق: How does factorydirect pricing compare to distributor pricing?
اي: Factorydirect pricing eliminates 1525% distributor margins. For the standard package, this represents savings of $108,000$198,000. بهرحال, you are responsible for arranging local logistics and installation support, which we can coordinate for a fixed fee of $8,500.
