Crushing And Screening Equipment Maker Best Price
ھدف پلانٽ مينيجرز, خريداري جا ماهر, ۽ انجنيئرنگ ٺيڪيدار: هڪ ٽيڪنيڪل & Commercial Evaluation of Modern Crushing and Screening Equipment
1. PAINPOINT driven اوپننگ
Managing aggregate production or mineral processing is defined by pressure to control costs and maximize uptime. غير موثر ڪرشنگ ۽ اسڪريننگ جو سامان directly impacts your bottom line through:
غير منصوبا بند وقت: Component failures in critical crushers or screen decks halt entire lines, گم ٿيل پيداوار ۽ محنت ۾ هزارين في ڪلاڪ خرچ.
اعلي آپريشنل خرچ: Rising energy consumption from inefficient drives and conveyors, combined with frequent wear part replacement, منافعي جي مارجن کي ختم ڪري ٿو.
غير مطابقت واري پيداوار جي معيار: Inaccurate screening and poor size reduction control lead to outofspec material, پيداوار جي رد ٿيڻ جي نتيجي ۾, ٻيهر پروسيسنگ خرچ, ۽ خراب ڪلائنٽ تعلقات.
حفاظت & تعميل جا خطرا: Older equipment may lack modern safety interlocks and dust suppression systems, increasing site hazard potential and environmental noncompliance penalties.
Are you evaluating how your current crushing and screening setup measures against modern efficiency standards? Is your total cost of ownership for primary crushing through final screening becoming unpredictable?
2. پيداوار جو جائزو: HIGHEFFICIENCY CRUSHING AND SCREENING EQUIPMENT
This product category encompasses integrated mobile, ماڊلر, or stationary systems designed for the continuous reduction (ڪٽڻ) and separation (اسڪريننگ) of rock, معدنيات, ۽ ٻيهر استعمال ٿيل مواد. The operational workflow is engineered for linear material flow:
1. پرائمري سائيز جي گھٽتائي: Feed material is reduced by a jaw or gyratory crusher to a conveyable size.
2. پرائمري اسڪريننگ: Material is first screened to remove fines and bypass unnecessary secondary crushing.
3. ثانوي / ٽيٽيري ڪرشنگ: Cone or impact crushers further refine material to the target size specification.
4. فائنل اسڪريننگ & ذخيرو ڪرڻ: Multipledeck screens precisely separate finished products (مثال, washed aggregates, graded ores) جيڪي مقرر ٿيل ذخيرن تائين پهچائي رهيا آهن.
درخواست جي دائري ۾ کوٽائي شامل آهي, کان کني, اڏاوت & تباهي ري سائيڪلنگ, ۽ مجموعي پيداوار. Key limitations are defined by feed material abrasiveness (لباس جي زندگي تي اثر انداز) ۽ حتمي پيداوار جي وضاحتن جي ضرورت آهي (ڊڪٽيٽنگ سرڪٽ ڊيزائن).
3. CORE FEATURES OF ADVANCED CRUSHING AND SCREENING EQUIPMENT
سڌو ڊرائيو Crushers | ٽيڪنيڪل بنياد: Vbelts ۽ لاڳاپيل اجزاء جو خاتمو | آپريشنل فائدا: Increased power transfer efficiency (تائين 99%) and reduced maintenance inspections | ROI اثر: Measurable reduction in energy consumption per ton crushed; lower spare parts inventory.
ماڊلر اسڪرين ميڊيا سسٽم | ٽيڪنيڪل بنياد: مٽائڻ وارو, tensioned panels with varied aperture shapes/materials | آپريشنل فائدا: Rapid panel changeout reduces downtime for deck reconfiguration or wear part replacement | ROI اثر: Increased plant availability; ability to quickly switch products to meet changing orders.
مرڪزي گريسنگ & حالتن جي نگراني | ٽيڪنيڪل بنياد: Automated lubrication circuits with flow sensors for all major bearings | آپريشنل فائدا: بهترين بيئرنگ صحت کي يقيني بڻائي ٿي, prevents failures due under/overgreasing | ROI اثر: Extended component lifespan; prevention of catastrophic bearing failure costing tens of thousands in repairs.
هائبرڊ پاور يونٽ جا اختيار | ٽيڪنيڪل بنياد: Dieselelectric drive with onboard generator or direct grid connection capability | آپريشنل فائدا: Significant fuel savings during fixed operation; full power flexibility for remote sites | ROI اثر: فيلڊ ڊيٽا ڏيکاري ٿو 3040% reduction in fuel costs on hybrid models when gridconnected.
ذھني پروسيس ڪنٽرول سسٽم | ٽيڪنيڪل بنياد: PLC ٻڌل سسٽم مانيٽرنگ کولہو لوڊ, screenbox vibration, conveyor جي رفتار | آپريشنل فائدا: Automatically adjusts feed rates to prevent choking or running empty; provides realtime production data | ROI اثر: Optimizes throughput protects equipment from damage; provides accurate production reporting for logistics planning.
HeavyDuty Hopper & Feeder Design | ٽيڪنيڪل بنياد: Reinforced hopper with integral grizzly section and variable speed vibrating feeder | آپريشنل فائدا: Removes subsize material before primary crusher; regulates feed for optimal crushing chamber fill level | ROI اثر: تائين پرائمري کولہو جي ڪارڪردگي کي وڌائي ٿو 15% reduces wear on crusher liners.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري معيار | Our Crushing And Screening Solution Documented Performance Advantage |
| : | : | : |
| ٽين في ڪلاڪ (ٽي پي ايڇ) في kW/h | مواد جي لحاظ کان مختلف آهي; صنعت جي اوسط مان قائم ڪيل بيس لائين. Our solution demonstrates a consistent 812% improvement in energy efficiency per ton processed through optimized drive trains and chamber designs. |
| ڪپڙا پارٽ لائف (پرائمري لينر) Manganese steel liners under standard abrasive conditions. لائنر جي زندگي وڌايو ويو 1520% through proprietary alloy formulations and chamber geometry that promotes interparticle crushing. |
| Screen Deck ChangeOut Time Average 68 hours for a tripledeck system on traditional boltin systems.Modular tensioned system reduces this to under 2 hours.Availability improvement of over 60% for this specific maintenance task. |
| Dust Emission Levels (mg/m³) Meets regional regulatory limits.Internal testing shows emissions consistently 2030% below major regional limits via integrated spray systems and sealed transfer points.Reduces water usage for dust control by an average of 25%. |
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: کان ترتيب ڏئي سگهجي ٿو 200 TPH کان مٿي 1,200 TPH اسٽيشنري پلانٽ; کان موبائل يونٽ 150 TPH کان 500 ٽي پي ايڇ.
بجلي جي گهرج: پرائمري crusher ڊوڙندو کان 150 kW کان 450 ڪلواٽ. Full plant electrical load varies with configuration; hybrid options include Tier 4 Final/V Stage diesel engines paired with ~400 kVA generators.
مواد جي وضاحت: بلند ترين اسٽيل مان ٺهيل (منٽ. S355 grade); critical wear components in AR400/500 steel or proprietary chromium iron alloys.
جسماني طول و عرض (موبائل يونٽ جو مثال): ڪم جي ڊيگهه تقريبا. 25م; اوچائي (ٽرانسپورٽ) ~ 3.5m; width ~2.9m; operating weight ~4565 tonnes depending on configuration.
ماحولياتي آپريٽنگ رينج: Designed for ambient temperatures from 25°C to +45°C with optional packages extending range. Standard dust protection (IP65) on electrical components.
6. درخواست جا منظر
گرينائيٽ ڪواري توسيع چيلنج
A large granite quarry needed to increase finished aggregate output by 40% without expanding its operational footprint.Solution
Implementation of a highdensity tertiary crushing and screening circuit featuring multislope screens for precise chip stone separation.The new circuit achieved a 42% increase in spec product yield while reducing recirculating load by approximately onethird decreasing energy use per ton.
سي&D Recycling Facility Upgrade Challenge
A recycling plant faced excessive downtime from uncrushable materials jamming primary impactors causing significant liner damage.Solution
Integration of an advanced primary jaw crusher with hydraulic setting adjustment release system specifically configured for reinforced concrete demolition waste.The hydraulic release system cleared tramp metal events in under two minutes preventing downtime incidents Results were documented showing a reduction in unplanned stoppages related tramp metal exceeding
Iron Ore Processing Plant Challenge
An iron ore processor required more consistent sizing of lump ore (32mm +6mm) product where a variance outside spec led severe price penalties.Solution
Installation replacement screens advanced polyurethane screen panels featuring slotted apertures precise longlasting performance.The new screening stage improved lump ore product consistency achieving over specification compliance rate compared previous
7 COMMERCIAL CONSIDERATIONS FOR CRUSHING AND SCREENING EQUIPMENT
Pricing tiers are determined by capacity capability mobility:
داخلي سِطح / HighMobility Units: Trackmounted jaw cone screen combos ideal contract crushing
مڊل رينج / ماڊلر ٻوٽا: Skidmounted sections offering balance between quick setup high throughput permanent installations
اعلي ظرفيت / اسٽيشنري پلانٽس: Customengineered circuits maximum longterm production lowest cost ton
Optional features include advanced dust suppression washing modules extended warranties telematics remote monitoring packages
Service packages available ranging from basic planned maintenance inspections comprehensive fullcircuit service agreements including parts labor
Financing options include straight capital purchase operating leases tailored rentalpurchase agreements designed match project cash flow timelines
8 FAQ
What level ground preparation required installing this equipment?
Modular stationary plants require solid concrete foundations Mobile units can operate compacted granular base minimal preparation significantly reducing setup time cost
How does your equipment handle varying feed material hardness within single day operation?
Crushers equipped hydraulic adjustment CSS clearing allow operators adjust settings minutes accommodate changes rock hardness maintaining product spec
What typical delivery lead time fully configured stationary plant?
Lead times vary based complexity Standard modular configurations available within weeks Fully custom engineered solutions require detailed planning longer manufacturing schedules specific quotation provided upon application review
ڇا توهان ڪارڪردگي جي ضمانت فراهم ڪندا آهيو?
Yes performance guarantees regarding throughput power consumption wear rates offered based certified testing agreed feed materials conditions outlined commercial agreement
ڪهڙي تربيت ڏني وئي اسان جي آپريشن جي سار سنڀال جي عملي?
Comprehensive onsite commissioning training included covering safe operation routine maintenance troubleshooting procedures Additional training modules available
