Crushing And Screening Equipment Importer Quote
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع بند وقت توهان جي پروجيڪٽ جي مارجن کي ختم ڪري رهيا آهن? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, غير موثر مواد پروسيسنگ سڌو سنئون منافعي تي اثر انداز ڪري ٿو. عام چئلينج شامل آهن:
سار سنڀال لاء اعلي Downtime: بار بار لائنر تبديليون, برداشت جي ناڪامي, and unplanned stops for crushers and screens can consume hundreds of production hours annually.
متضاد پيداوار جي درجه بندي: Outdated or poorly matched equipment leads to offspec aggregate, پيداوار جي رد ڪرڻ جو سبب بڻجڻ, ٻيهر پروسيسنگ خرچ, ۽ آمدني وڃائي ڇڏيو.
زيادتي ٻارڻ & بجلي جو استعمال: Older crushing and screening plants often operate at fixed, غير موثر قيمتون, wasting significant energy on partial loads.
تيز لباس واري حصي جي تباهي: Abrasive materials can decimate standard components, leading to exorbitant and frequent replacement part expenditures.
Inflexible Setup for Changing Feed Stock: Static systems cannot adapt to variable feed size or material hardness without manual reconfiguration, رڪاوٽون پيدا ڪرڻ.
Is your current equipment portfolio equipped to minimize these costs while maximizing throughput and product quality? حل جديد کي بيان ڪرڻ ۾ آهي, purposeengineered crushing and screening equipment.
2. پيداوار جو جائزو
This portfolio encompasses advanced primary, ثانوي, and tertiary crushing stations paired with highefficiency vibrating screens. These systems are engineered for the continuous reduction and classification of aggregate, معدنيات, ۽ ٻيهر استعمال ٿيل تعميراتي مواد.
آپريشنل ڪم فلو:
1. ابتدائي گھٽتائي: Feed material is introduced to a robust jaw or gyratory crusher for initial size reduction.
2. پرائمري اسڪريننگ: Scalping screens remove fines and bypass material prior to secondary crushing, ڪارڪردگي بهتر ڪرڻ.
3. ثانوي / ٽيٽيري ڪرشنگ: Cone or impact crushers further process material to the target size range.
4. آخري درجه بندي: Multideck screens precisely separate crushed product into specified grades (مثال, بنيادي ڪورس, چپس, سانت).
5. ذخيرو ڪرڻ & ٻيهر گردش: اسپيڪ مواد کي ذخيرو تائين پهچايو ويندو آهي; oversize is automatically recirculated back into the circuit.
ايپليڪيشن جو دائرو: Stationary plants for quarries and largescale mining; Trackmounted mobile units for multisite contracting; Skidmounted modules for semipermanent installations.
اهم حدون: Maximum feed size and material abrasiveness (اي) dictate crusher selection. Extremely sticky or highmoisture feeds may require prescreening or washing attachments not covered in a standard dry system.
3. بنيادي خاصيتون
هائيڊرو سيٽ سي ايس ايس ايڊجسٽمينٽ | ٽيڪنيڪل بنياد: هائيڊولڪ پسٽن بنيادي شافٽ کي سپورٽ ڪري ٿو | آپريشنل فائدا: بند سيٽنگ (سي ايس ايس) can be adjusted under load in under one minute for realtime product control. | ROI اثر: دستي شيم ترتيبن لاءِ پيداوار جي اسٽاپ کي ختم ڪري ٿو, هڪ اندازي جي بچت 30+ hours of downtime per year.
Direct Drive Crusher & Screen Motors | ٽيڪنيڪل بنياد: Elimination of Vbelts and sheaves via direct coupling | آپريشنل فائدا: وڌايل پاور ٽرانسميشن ڪارڪردگي (تائين 99%) ۽ گھٽ سار سنڀال جا پوائنٽون. | ROI اثر: گھٽ ۾ گھٽ توانائي واپرائڻ لڳ ڀڳ 58% روايتي بيلٽ هلائيندڙ سسٽم جي مقابلي ۾.
ماڊلر اسڪرين ميڊيا سسٽم | ٽيڪنيڪل بنياد: Rubberclad steel frame with polyurethane or wire cloth inserts | آپريشنل فائدا: Panels can be replaced by a twoperson crew in under two hours without welding. | ROI اثر: Reduces screen deck changeout time by up to 70%, پيداوار جي رڪاوٽ کي گھٽائڻ.
PLC جي بنياد تي پلانٽ آٽوميشن | ٽيڪنيڪل بنياد: مرڪزي پروگرام قابل منطق ڪنٽرولر ٽچ اسڪرين HMI سان | آپريشنل فائدا: Monitors amp draw, دٻاءُ, گرمي پد; allows sequence start/stop and remote troubleshooting. | ROI اثر: Optimizes throughput balance between crushers and screens; prevents catastrophic damage through automated shutdowns.
ٽائر 4 فائنل / Stage V DieselElectric Option | ٽيڪنيڪل بنياد: Diesel engine drives generator powering all electric motors on mobile plants | آپريشنل فائدا: Compliant operation in regulated regions with significantly lower fuel consumption than hydraulic drive systems. | ROI اثر: فيلڊ ڊيٽا ڏيکاري ٿو a 2030% reduction in fuel costs on comparable mobile crushing contracts.
ترقي يافته لباس پارٽ ميٽالورجي | ٽيڪنيڪل بنياد: Austenitic manganese steel with patented carbide infusion processes | آپريشنل فائدا: Crusher jaws and cones maintain profile longer under abrasive conditions. | ROI اثر: Extends wear life by 1525%, directly reducing costperton for consumables.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري معيار | اسان جي ڪرشنگ & اسڪريننگ حل دستاويزي فائدو |
| : | : | : |
| ٽين في ڪلاڪ (ٽي پي ايڇ) في kW/h | مواد جي لحاظ کان مختلف آهي; صنعت جي اوسط مان قائم ڪيل بيس لائين. تائين 5% improvement in specific energy consumption through optimized kinematics & سڌو ڊرائيو سسٽم. |
| ناڪامي جي وچ ۾ وچولي وقت (ايم بي ايف) بيئرنگ| ~2,0003,000 hours in primary crushers under heavy load.| Engineered bearing housing design & automated lubrication extend MTBF to over 4,000 hours in documented cases.| Upwards of 33% سڌارو|
| اسڪرين ڊيڪ جي تبديلي جو وقت| 812 hours for a tripledeck screen with welded panels.| Modular system allows complete panel replacement in under 4 ڪلاڪ| تائين 67% تيز|
| پيداوار جي شڪل (ڪعبي) Index| Secondary cone crushers may produce up to 35% flaky content in certain applications.| Multilayer crushing chamber technology promotes interparticle crushing.| Improvement of up to 15% in cubicity index|
| سيٽ اپ ڪريو / ٽٽڻ جو وقت (موبائل پلانٽ)| Full plant relocation can take a full shift (8 ڪلاڪ).| Integrated hydraulic folding conveyors & quickdisconnect walkways streamline the process.| Reduction to approximately 5 ڪلاڪ|
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: موبائل پلانٽس کان 200 - 550 ٽين في ڪلاڪ (ٽي پي ايڇ); Stationary plants configured from 500 – over 2,500 ٽي پي ايڇ.
بجلي جي گهرج: Electric drive options from 150 kW - 800 kW total installed power per major crushing stage.
مواد جي وضاحت: Crushers engineered for compressive strength up to 400 ايم پي اي; Wear components rated for abrasion index (اي) تائين 0.6.
جسماني طول و عرض (Mobile Jaw Unit Example): ٽرانسپورٽ جي ڊيگهه ~ 16m; Working length ~20m; اوچائي ~ 4m; Operating weight ~55 tonnes.
ماحولياتي آپريٽنگ رينج: Standard units rated for 20°C to +40°C ambient temperature; Dust suppression systems maintain compliance at feed points; Highaltitude packages available for operation above 2,500m.
6. درخواست جا منظر
گرينائيٽ ڪواري توسيع چيلنج
چيلنج A ڪوارري ريلوي بالسٽ جي پيداوار کي وڌائڻ جي ضرورت آهي (40mm +20mm chip) پاران 40% without expanding their permitted footprint or primary crusher.
Solution Implementation of a tertiary cone crusher circuit with a doubledeck rinsing screen was integrated downstream of existing secondary crushers.
Results The dedicated circuit allowed precise control over the final crushing stage. Ballast production increased by 42%, with cubicity exceeding rail specification by 12%. Overall plant yield improved due to reduced recirculating load.
Urban Concrete Recycling Contract
Challenge A demolition contractor won a major city redevelopment project but faced strict noise/dust limits and required highpurity (<1% contaminant) recycled aggregate from mixed C&ڊي ضايع ڪرڻ.
Solution A trackmounted jaw crusher paired with a closedcircuit impactor and tripledeck screen was deployed onsite.
Results The mobile setup eliminated trucking raw debris across the city. The final screening stage achieved 98% purity on recycled concrete aggregate (19ايم ايم). Onsite processing reduced project haulage costs by an estimated 35%.
7 تجارتي خيالات
قيمت جا درجا: Solutions range from singlemachine mobile units ($500k $1.2M USD) to complete stationary plant engineering packages ($3M $15M+ USD).
اختياري خاصيتون / واڌارو: Advanced dust encapsulation kits, automatic grease lubrication systems,
ريموٽ ٽيليميٽري پيڪيجز,
جهاز تي وزني نظام,
and hybrid dieselelectric drive options are available at additional cost but offer demonstrable payback periods.
سروس پيڪيجز: Tiered plans are offered from basic scheduled maintenance support
to comprehensive fullcostperton contracts that include all wear parts,
محنت,
۽ منصوبابندي ڪيل تعمير,
providing predictable operational expenditure.
فنانسنگ جا اختيار: Equipment can be acquired through capital purchase,
آپريٽنگ ليز,
or finance lease structures tailored
to balance sheet requirements;
rentaltoown programs are also available
for qualifying projects with shorterterm horizons
8 FAQ
Q What level of foundation preparation is required for your stationary crushing plants?
A Our engineered foundations are designed based on your specific soil report
and equipment loading data;
we provide full civil drawings
as part of the plant package
to ensure stable,
longterm operation
Q How does your automation system integrate with my existing plant PLC or SCADA?
A The standard control system communicates via Modbus TCP/IP protocol;
our engineering team will work during commissioning
to establish necessary data points
for centralized monitoring
Q What is the typical lead time from order placement
to commissioning?
A For standard configured mobile units,
lead time averages between 16 24 هفتا;
fully customized stationary plants require detailed engineering
with lead times of 9 14 مهينا
Q پيش ڪيل ڪارڪردگي جي ضمانت ڏني وئي آهي?
هڪ ها;
we provide written guaranteed capacity,
بجلي جو استعمال,
and wear part life metrics based on your specific feed material analysis during the proposal stage
Q What training is provided for our operations
۽ سار سنڀال ٽيمون?
A We include comprehensive onsite training covering safe operation routine maintenance procedures troubleshooting guides;
additional simulatorbased training is available as an option
