Lagos ڪمپنين ۾ تجارتي ڪواري سائيٽون
1. PAINPOINT driven اوپننگ
Managing a commercial quarry site in Lagos presents distinct operational hurdles that directly impact your bottom line. ڇا توهان نازڪ مشينري لاءِ متبادل حصن کي درآمد ڪرڻ جي وڏي قيمت ۽ لوجسٽيڪل تاخير سان مقابلو ڪري رهيا آهيو؟? اڻڄاتل وقت بند ٿيل آهي ڇاڪاڻ ته سامان جي خراب ٿيڻ جي ڪري, مسلسل لوڊشيڊنگ سبب پيداوار ۾ اهم گهٽتائي? Are you struggling to maintain consistent product sizing and yield in the face of variable, hard Nigerian granite or limestone feed? ان کان سواء, does the operational expense of fuel and routine maintenance for primary crushing stages consume an unsustainable portion of your operating budget? These challenges are not merely inconveniences; they represent direct threats to project timelines, contractual obligations, and profitability. مرڪزي سوال بڻجي ٿو: how can you secure reliable, highvolume aggregate production with predictable operating costs and locally supportable equipment?
2. پيداوار جو جائزو
جي Stationary Primary Jaw Crusher Plant is a cornerstone investment for hightonnage aggregate production on commercial quarry sites. Engineered for the first reduction stage, this system processes blasted rock feed (typically 0800mm) into a primary crushed product (typically 0150mm) for secondary processing.
آپريشنل ڪم فلو:
1. کاڌو: Dump trucks deposit raw, blasted quarry run material into a largecapacity vibrating grizzly feeder (وي جي ايف ايف وي جي ايف).
2. پري اسڪريننگ & ڪِرڻ: The VGF removes natural fines and bypasses subsize material while evenly feeding oversize rock into the robust jaw crusher chamber.
3. ابتدائي گھٽتائي: The crusher's fixed and movable jaw plates apply immense compressive force to fracture the rock.
4. خارج ٿيڻ: Crushed material is discharged onto a main product conveyor for transport to the next stage of your plant.
ايپليڪيشن جو دائرو: اعلي ظرفيت لاء مثالي (200600+ ٽي پي ايڇ) بيسالٽ, گرينائيٽ, and limestone quarries requiring a permanent, dedicated primary reduction solution.
حدون: Not designed for mobile or semimobile applications where frequent relocation is required. Requires stable, prepared concrete foundations and significant upfront civil works.
3. بنيادي خاصيتون
HeavyDuty Welded Frame | ٽيڪنيڪل بنياد: محدود عنصرن جو تجزيو (ايف اي اي)optimized steel construction | آپريشنل فائدا: Withstands extreme cyclical loading from hard Nigerian rock without fatigue or frame deflection | ROI اثر: Eliminates risk of catastrophic frame failure, ensuring decades of structural integrity and protecting your core capital investment.
Locally Serviceable Component Design | ٽيڪنيڪل بنياد: Standardized bearing sizes, globally available hydraulic components, and accessible assembly points | آپريشنل فائدا: Reduces mean time to repair (ايم ٽي آر); local Lagos engineering teams can perform major overhauls | ROI اثر: Cuts downtime costs by up to 40% versus proprietary systems and eliminates long lead times for specialized parts.
Hydraulic Toggle Adjustment & صاف ڪرڻ | ٽيڪنيڪل بنياد: Integrated hydraulic system for crusher setting adjustment and uncrushable material release | آپريشنل فائدا: Operators can safely adjust product size or clear chamber blockages in minutes from a central station | ROI اثر: Increases plant availability by facilitating quick changes for different product specs and preventing extended stoppages from tramp metal.
Optimized Kinematics & ڊيپ ڪرشنگ چيمبر | ٽيڪنيڪل بنياد: Steep nip angle and long crushing stroke geometry | آپريشنل فائدا: Promotes aggressive rockonrock particle breakage in the upper chamber, reducing plate wear on lower sections | ROI اثر: Lowers costperton for manganese wear parts by distributing wear more evenly across jaw die profiles.
Integrated Plant Automation & نگراني | ٽيڪنيڪل بنياد: PLCbased control system with load management, feed rate control, and remote telemetry ports | آپريشنل فائدا: Prevents crusher overloads, optimizes feeder speed for maximum capacity, and provides operational data to your plant manager | ROI اثر: Protects equipment from abusedriven damage and allows datadriven decisions to improve overall plant throughput by 515%.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار | Stationary Primary Jaw Crusher Solution | فائدو (% سڌارو) |
| : | : | : | : |
| مشيني دستيابي (سخت پٿر) | 8590% | 9395% | +5% (+50 hrs/yr production) |
| لباس حصو قيمت في ٽون (گرينائيٽ) | ₦45 ₦60/ton | ₦32 ₦42/ton| 25% گهٽتائي |
| Average Time for Liner Changeout| 2436 ڪلاڪ| 1620 ڪلاڪ| 33% بند وقت |
| بجلي جو استعمال في ٽين ڪرش ٿيل| 0.8 1.1 kWh/ٽن| 0.7 0.9 kWh/ٽن| 15% توانائي جي قيمت |
نوٽ: Figures based on field data comparisons under similar Lagos quarry conditions.
5. ٽيڪنيڪل وضاحتون
ماڊل رينج جي گنجائش: 200 - 750 ميٽرڪ ٽين في ڪلاڪ (MTPH), depending on feed material and closed side setting (سي ايس ايس).
Crusher Feed Opening: From 900mm x 600mm up to 1500mm x 1200mm.
بجلي جي گهرج: مکيه کولہو موٽر مان 75 kW کان 200 ڪلواٽ; total installed plant power including feeders and conveyors typically ranges from 150 kW کان 350 ڪلواٽ.
مواد جي وضاحت: Main frame fabricated from highgrade steel plate; jaw dies manufactured from premium manganese steel (14%18% من).
جسماني طول و عرض (عام ٻوٽي جي پيرن جو نشان): ڊگھائي: ~18m; ويڪر: ~8m; اوچائي: ~7m (excluding feed hopper).
ماحولياتي آپريٽنگ رينج: Designed for ambient temperatures of +5°C to +45°C; dustsealed بيرنگ; tropicalgrade paint system resistant to high humidity and UV exposure.
6. درخواست جا منظر
LargeScale Granite Quarry, Lekki Axis | چيلنج: A major operator faced chronic downtime from imported crushers failing under sustained load, with part replacements taking 8+ weeks via air freight. Production targets were consistently missed.| حل: Installation of a heavyduty stationary jaw crusher plant designed for serviceability with component commonality.| نتيجا: مشيني دستيابي تائين وڌي وئي 94%. First major bearing service was completed by a Lagosbased team using locally sourced tools in five days. Annual production volume increased by 22% in the first year due to reduced stoppages.
Integrated Cement & Aggregate Producer, Ogun State | چيلنج: Inefficient primary crushing created bottlenecks, limiting feed to secondary cones and VSI crushers. High fuel consumption from constantly running older equipment at maximum load was eroding margins.| حل: Deployment of an automated primary jaw plant with optimized kinematics for higher reduction ratio in a single pass.| نتيجا: Throughput to secondary stage improved by 30%. Plantwide specific energy consumption decreased by an estimated 18%, translating to substantial diesel cost savings across the full operation.
7. تجارتي خيالات
قيمت جا درجا: Capital expenditure is structured around plant capacity and configuration.
بنيادي جوڙجڪ: Includes crusher, وي جي ايف ايف وي جي ايف, خارج ڪرڻ وارو, رستا, ڏاڪڻيون, and basic starter motors.
پريميئم ترتيب: Adds integrated dust suppression system PLC automation panel with touchscreen HMI onboard electrical transformers
Turnkey Configuration: Includes full civil design consultancy foundation bolts chute work commissioning spares package
اختياري خاصيتون: Magnetic separator head pulley hydraulic setting adjustment kits extended wear part warranties remote monitoring telematics packages
سروس پيڪيجز: Annual inspection contracts preventive maintenance schedules guaranteed emergency response times technical operator training programs
فنانسنگ جا اختيار: Equipment leasing structures tailored to project cash flow milestonebased payment plans collaboration with local financial institutions for nairadenominated financing
8.FAQ
Q1 Is this equipment compatible with our existing secondary crushing screening circuit
Field installation teams conduct pre engineering reviews Your existing conveyor heights feed pointsand power distribution can be integrated ensuringthe new primary plant enhances rather than disrupts your current layout
Q2 What is the expected operational impact on our labor force
Your existing operators can be proficient onthe new control system within one weekof training The automation reduces manual intervention allowing personnelto focus on monitoringand maintenance tasks rather than constant adjustment
Q3 How are commercial terms structuredfor sucha significant capital purchase
We providea detailed commercial proposal outliningthe total delivered price EX WORKS or CIF Apapa Payment terms are typically progress based against manufacturing milestones shipmentand successful commissioning
Q4 What does implementation look like onsite
Our scope includes foundational drawings supervisionof foundation pouring mechanical erection electrical connectionand comprehensive performance testing We work alongsideyour teamto ensure knowledge transfer
Q5 What isthe realistic payback periodon this investment
Basedon historical datafrom similar Lagos quarries replacinga chronically unreliableprimary circuit clients typically achieve payback through increased production volume andreduced operating costs within18to30 months dependingon market conditions
