ڪمرشل Harga Hammer مل Oem ڪارخانو
ايڇ 1: CommercialGrade Hammer Mill | OEM Factory Direct for Industrial Processing
Subtitle: Engineered for highvolume reduction, مسلسل پيداوار, and minimized operational cost in demanding commercial applications.
1. Operational Challenges in Material Size Reduction
Are you managing persistent bottlenecks and rising costs in your crushing or preprocessing circuit? Commercial operations face specific, quantifiable challenges that directly impact profitability:
اعلي لباس حصو خرچ & اڻ شيڊول بند وقت: هٿيارن جي بار بار متبادل, اسڪرين, and liners due to inferior materials or design leads to recurring parts expenditure and costly production halts.
غير مطابقت واري پيداوار & پيداوار جي آلودگي: Variable particle size distribution and potential for crosscontamination from worn or poorly sealed components compromise product quality and batch consistency.
اضافي توانائي واپرائڻ: Inefficient grinding chambers and drive systems result in higherthannecessary kWh per ton processed, a direct hit to your operating margin.
محدود ايپليڪيشن لچڪدار: A mill that cannot be easily adjusted for different feed materials or target sizes forces compromises in process flow or requires redundant equipment.
حفاظت & سار سنڀال جي پيچيدگي: Difficult access for inspection and part changeovers increases labor hours and safety risks for your maintenance team.
مرڪزي سوال آهي: توهان ڪيئن قابل اعتماد حاصل ڪري سگهو ٿا, efficient size reduction while controlling the total cost of ownership? The answer lies in selecting a hammer mill designed from the ground up for commercial duty.
2. پيداوار جو جائزو: Industrial Hammer Mill
This commercial hammer mill is a heavyduty impact crushing machine engineered for continuous, highcapacity processing of semiabrasive to nonabrasive materials. Its core function is to reduce the size of raw feed through controlled impact and shear forces.
آپريشنل ڪم فلو:
1. ڪنٽرول ٿيل فيڊ: Bulk material is introduced via a regulated feed system (مثال, vibratory فيڊر, پٽي conveyor) پيسڻ واري ڪمري ۾.
2. Impact Reduction: Rotating hammers, mounted on a highinertia rotor, repeatedly strike the material, fragmenting it against the breaker plates.
3. سائز جي درجه بندي: Sized particles pass through a perforated screen encircling the rotor chamber; oversize material remains for further reduction.
4. ڪنٽرول ٿيل خارج ٿيڻ: Properly sized material exits the mill housing, ready for conveyance to the next process stage.
ايپليڪيشن جو دائرو & حدون:
لاء مثالي: چونا پٿر, جپسم, ڪوئلو, ٻيهر استعمال ٿيل مجموعا, ڪاٺ جو ضايع (غير فيرس), certain minerals, ۽ زرعي مصنوعات.
لاء سفارش نه ڪئي وئي آهي: Highly abrasive materials (مثال, سليڪا واري ريت), very hard rocks (مثال, گرينائيٽ, بيسالٽ), or ductile metals where cutting/shearing is more effective.
3. بنيادي خاصيتون & Engineered Benefits
Our hammer mill design prioritizes durability, ڪارڪردگي, and operator safety through proven engineering principles.
Modular Screen System | ٽيڪنيڪل بنياد: Quicklock clamping mechanism | آپريشنل فائدا: اسڪرين جي تبديلي مڪمل ڪئي وئي ھيٺئين ۾ 30 minutes by two personnel | ROI اثر: تائين جي گھٽتائي گھٽائي ٿي 70% per screen change versus bolted designs.
هدايتي روٽر & پوئتي هٽڻ وارا هٿيار | ٽيڪنيڪل بنياد: Asymmetric hammer mounting allowing four usable edges | آپريشنل فائدا: طرفان خدمت جي وقفن کي وڌايو 300%; operators can reverse hammers without full disassembly | ROI اثر: Cuts annual wear part costs by approximately 40%.
Regrind Chamber Design | ٽيڪنيڪل بنياد: Optimized air flow dynamics within the grinding cavity | آپريشنل فائدا: Minimizes "مئل زون" and recirculation of fines; improves throughput efficiency by reducing energy wasted on alreadysized material | ROI اثر: فيلڊ ڊيٽا ڏيکاري ٿو a 1525% improvement in tons/kWh compared to standard designs.
HeavyDuty بيئرنگ اسيمبلي | ٽيڪنيڪل بنياد: Oversized spherical roller bearings with labyrinth seals | آپريشنل فائدا: Handles shock loads from uncrushables; excludes dust ingress; supports continuous 24/7 operation cycles | ROI اثر: Extends bearing service life beyond 20,000 hours under normal load.
Segmented Wear Liner System | ٽيڪنيڪل بنياد: Bolton alloy steel plates at impact points | آپريشنل فائدا: Individual liner sections can be replaced as needed without dismantling the entire housing structure | ROI اثر: Lowers liner replacement cost by 60% compared to fullshell replacement.
4. مقابلي جا فائدا هڪ نظر ۾
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري معيار | اسان جي هامر مل حل | دستاويزي فائدو |
| : | : | : | : |
| اسڪرين جي تبديلي جو وقت (پورو) | 90 120 منٽ | 65% تيز |
| Effective Hammer Life (Processing Limestone) | 400 600 ڪلاڪ| 1,200 1,800 ڪلاڪ| تائين 300% وڌيڪ |
| مخصوص توانائي واپرائڻ (kWh/ٽن)¹| وڏي پيماني تي مختلف آهي; baseline = X kWh/ton| ايڪس (0.20) kWh/ٽن| ~20% more efficient |
| شور جي سطح تي 1 ميٽر (ڊي بي اي)²| گهڻو ڪري وڌي ٿو >105 ڊي بي اي|<100 ڊي بي اي|<5 dBA reduction |
¹Comparison based on identical feed material (Mohs ~3) to 10mm product size.
²With optional acoustic housing package installed.
5. ٽيڪنيڪل وضاحتون
These specifications represent our midrange commercial model; configurations are scalable.
گنجائش جي حد: ماڊل تي منحصر; کان 25 TPH up to over 150 TPH on standard mineral applications.
بجلي جي گهرج: مکيه ڊرائيو موٽر کان 150 kW تائين 450 ڪلواٽ (200 HP –600 HP), configured for VFD or direct start.
روٽر جي وضاحت: Solid steel rotor shaft with welded steel discs; diameter from Φ800mm to Φ1600mm; width options available.
مواد جي وضاحت:
هائوسنگ جي تعمير: Carbon steel plate with internal AR400 liners
Hammers/Screens/Breaker Plates:مينگنيز اسٽيل / High Chromium Cast Iron / Perforated Steel Plate
ڇت جو مواد:AISI4140 forged alloy steel
جسماني طول و عرض: ماڊل جي لحاظ کان خاص طور تي مختلف آهي; typical footprint ranges from ~12m² to ~25m² excluding feeder space.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل; dusttight construction suitable for indoor installation with appropriate dust collection.
6.ايپليڪيشن منظرنامو
Aggregate Production Plant Challenge: Inconsistent product gradation from an aging hammer mill led to excessive recycle load,causing capacity bottlenecks.Solution: Installation of a commercial hammer mill with precise screen control and regrind chamber.Replacement was planned during scheduled quarterly maintenance.نتيجا: Achieved consistent target gradation (±2% variance).Throughput increased by18%,and energy consumption per ton dropped by22%.
Biomass Fuel Preparation Challenge: Processing mixed wood waste resulted in rapid wear of standard hammers due to tramp metal contamination,and frequent clogging with fibrous material.حل: Implementation of a heavyduty hammer mill with reversible,tungstencarbidetipped hammers and an oversized screen area.نتيجا: Wear part intervals extended from200to800operating hours.Downtime due to clogging was eliminated,پلانٽ جي مجموعي دستيابي کي وڌائڻ.
7.تجارتي خيالات
قيمت جا درجا:
- بنيادي جوڙجڪ(Standard duty rotors/screens,motor starter):Competitive capital cost,focused on essential function.
- بهتر ڪيل ترتيب(Heavyduty rotors,VFD drive,vibration جي نگراني):Recommended for24/7operations,yielding lower lifetime operating costs.
- ڪسٽم ترتيب(Special alloys,increased capacity,factoryintegrated automation):For unique feedstocks or fully automated process lines.
- Acoustic Damping Enclosures
- Explosion Suppression Systems(for combustible dust)
- خودڪار گريسنگ سسٽم
- Integrated Metal Detection &Rejection
- Advanced Vibration Monitoring Sensors
- ڪميشن ڪرڻ &آپريٽر ٽريننگ(onsite)
- شيڊول ٿيل حفاظتي سار سنڀال جا منصوبا
- Critical Spares Kits(held onsite)
- Remote Diagnostics Support
اختياري خاصيتون:
سروس پيڪيجز:
فنانسنگ جا اختيار:
OEM factorydirect financing can be structured as capital lease or loan agreements,tailored tocapexbudget cycles.Common terms range36to60months.
8.اڪثر پڇيا ويا سوال(FAQ)
Q1:مان ڪهڙي سطح جي ذري جي ماپ ڪنٽرول جي توقع ڪري سگهان ٿو?
اي:Hammermills are best suited for midrange size reduction.Typical control is within±10%of screen aperture size.For tighter tolerances,a closedcircuit system with external screening is recommended.
Q2:What are my options if my feedstock changes frequently?
اي:The modular screen system allows quick changes.The reversible rotor design also permits switching between two hammer profiles(more aggressive vs.more shearoriented)to handle different materials effectively.
Q3:ڇا ٿو ڪري "OEM Factory Direct"mean formaintenance?
اي:Parts are manufacturedto original specifications,and technical support comes directlyfrom application engineers.This eliminates compatibility issuesand ensures performance datais accurately appliedtoyour situation.
Q4:Whatisthe typical lead timefor deliveryand installation?
اي:Largescale commercial unitsare builtto order.Typical lead timesrange from14to22weeks exworks.Factorytrained crews can manage installationin approximately5–10business days dependingon site readiness.
Q5:Canyour mills integratewith our existing PLCor SCADA system?
اي:The millsare equippedwith standard4–20mAoutputsfor critical parameters(motor load,bearing temperature,وائبريشن).These signalscan be easily integratedinto most industrial control systemsfor centralized monitoring.
Q6:Whatisthe expected lifespan ofthe core structure?
اي:The main housing,welded frame,and rotor shaftare designed fora minimumservice lifeof20+years undernormal operating conditions.Wear components(هٿيار,screensliners)aresubjecttothe abrasivenessofyour feedstockand replacement schedulesvary accordingly.
Q7:Doyou offerperformance guarantees?
اي:The equipmentis guaranteedagainst defectsin materialsand workmanship.Furthermore,basedon your providedfeed sampleanalysis,weprovide guaranteed throughputcapacityand specific energy consumption figureswithin defined parametersas partofthe sales contract.
