Coke Vibration Screen Vendors Catalog
1. PAINPOINT driven اوپننگ
ڇا توهان جو ڪوڪ هينڊلنگ آپريشن مسلسل رڪاوٽن سان جدوجهد ڪري رهيو آهي, حد کان وڌيڪ ڏنڊ جي نسل, ۽ غير منصوبابندي ڪيل سار سنڀال جا خرچ? Inefficient screening directly impacts your plant’s bottom line through lost product, هيٺيون وهڪرو عملن لاء توانائي واپرائڻ وڌائي, ۽ اسڪرين ڊيڪ جي متبادل لاءِ قيمتي وقت. Are you currently facing these challenges?
انڌو ڪرڻ & کڻندڙ: Moisture and sticky fines blind screen meshes, reducing effective screening area and forcing material to carry over unscreened, contaminating your product fractions.
زيادتي پائڻ & سار سنڀال: The abrasive nature of hot coke rapidly degrades standard screen panels and deck components, leading to frequent shutdowns for replacements and high spare parts inventories.
غير موثر جدائي: Inconsistent vibration or inadequate screening area results in poor size distribution control, sending offspec material to crushers or battery bunkers, disrupting the entire production chain.
ساخت جي ٿڪ: The intense impact loads from coke discharge can cause premature failure of the screen body and support structures, risking major operational failure.
The right coke vibration screen is not just a separator; it’s a critical asset for throughput stability and product quality control.
2. پيداوار جو جائزو
The heavyduty coke vibration screen is a highcapacity, linear motion screening machine engineered for the primary sizing and scalping of metallurgical coke. It is designed to withstand extreme abrasion, اثر, and thermal stress in coke handling plants.
آپريشنل ڪم فلو:
1. کاڌو & ورهائڻ: Hot or cooled coke from a conveyor is discharged onto a robust feed box or plate, distributing the material evenly across the full width of the first screen deck.
2. Primary Stratification & ماپڻ: The powerful dualvibrator motor drive generates a linear throwing motion. هي عمل مادي بستري کي ترتيب ڏئي ٿو, forcing fines downward through the apertures of the upper deck(ايس) while conveying oversize toward the discharge end.
3. Fraction Separation: Multiple deck levels (عام طور تي 2 يا 3) with precisely sized screen media (rails, اڻيل تار, يا polyurethane پينل) separate the coke into defined product streams (مثال, ڌماڪي جي فرنس ڪوڪ, نٽ ڪوڪ, هوا).
4. خارج ٿيڻ: Sized fractions are discharged via separate chutes for transport to storage bunkers or downstream processes.
ايپليڪيشن جو دائرو & حدون:
دائرو: Ideal for primary screening of metallurgical coke after quenching or crushing; scalping of ovenrun coke; separation of coke breeze from larger fractions in byproduct recovery.
حدون: Not designed as a dewatering screen for slurries. Maximum feed temperature is determined by specific component selection (مثال, گرمي مزاحمتي مهر, motor isolators). انتهائي لچڪدار مواد جي ضرورت هجي اڳڪٿي ڪرڻ يا خاص ڊيڪ جي صفائي واري نظام جي.
3. بنيادي خاصيتون
HeavyDuty ڊيڪ سپورٽ سسٽم | ٽيڪنيڪل بنياد: Reinforced crossmembers with abrasionresistant wear liners | آپريشنل فائدا: Protects the main frame from direct material impact, drastically extending structural life | ROI اثر: Eliminates costly frame repairs; reduces lifetime structural maintenance costs by an estimated 6070%.
دوئي CounterRotating Vibrator Drive | ٽيڪنيڪل بنياد: Two synchronized motors generating a pure linear force | آپريشنل فائدا: Provides consistent material travel speed and stratification without elliptical motion; minimal transmission wear | ROI اثر: Ensures stable product sizing yearround; reduces drive maintenance compared to eccentric shaft designs.
QuickChange اسڪرين ميڊيا سسٽم | ٽيڪنيڪل بنياد: Modular panel clamping with frontaccess tensioning | آپريشنل فائدا: Allows single operators to replace worn panels in under an hour without specialized tools | ROI اثر: Cuts downtime for media changes by up to 75%, سڌو سنئون پلانٽ جي دستيابي کي وڌائڻ.
Advanced Isolation Mounting | ٽيڪنيڪل بنياد: Multilayered rubbercork or steel spring isolators tuned to machine frequency | آپريشنل فائدا: وڌيڪ جذب ڪري ٿو 95% متحرڪ قوتن جو ان کان اڳ جو اھي سپورٽ ڍانچي تائين پھچن | ROI اثر: Protects building infrastructure from vibration damage; eliminates secondary support costs.
Hot Material Construction Package | ٽيڪنيڪل بنياد: Heatdeflecting covers on vibrators, hightemp labyrinth seals on bearings, heatresistant paint systems | آپريشنل فائدا: Ensures reliable operation when handling hot coke directly from quench towers | ROI اثر: Increases component lifespan in highheat applications by over 40%, توهان جي سرمائيداري سيڙپڪاري جي حفاظت.
مرڪزي لوڻ وارو نظام (اختياري) | ٽيڪنيڪل بنياد: Automated greasing lines feeding all critical bearing points on vibrator shafts | آپريشنل فائدا: Guarantees proper lubrication intervals in hardtoaccess areas under all operating conditions | ROI اثر: تباهي واري بيئرنگ ناڪامي کي روڪي ٿو; بيئرنگ سروس جي زندگي تائين وڌائي ٿو 50%.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري حل | اسان جو ڪوڪ وائبريشن اسڪرين حل | فائدو (% سڌارو) |
| : | : | : | : |
| پينل لائف (Upper Deck) | Standard Hardox 400 Rails ~4 Months| Proprietary Alloy Cast Rails with Hardfacing ~9 Months| +125% خدمت زندگي |
| اسڪريننگ جي ڪارڪردگي (ھدف جي ڀاڱي لاء)| ~8892% efficiency under load| مسلسل >95% efficiency under load| +35 سيڪڙو پوائنٽون |
| اسڪرين جي سار سنڀال لاءِ سالياني ڊائون ٽائم| ~ 120150 ڪلاڪ / سال| 50% گهٽتائي |
| متحرڪ قوت ساخت ڏانهن منتقل| High transmission requiring reinforced foundations|95% منتقلي قوت ۾ گهٽتائي |
| بجلي جو استعمال في ٽين اسڪرين| بيس لائين = 100%| Optimized mass/force balance reduces consumption by ~15%| 15% گھٽ توانائي جي قيمت |
5. ٽيڪنيڪل وضاحتون
ماڊل رينج جي گنجائش: کان 500 TPH کان مٿي 2,500 TPH throughput گنجائش.
اسڪرين ڊيڪس: عام طور تي 2 يا 3 ڊيڪ; custom configurations available.
ڊرائيو پاور: ڊبل وائبريٽر موٽرز کان وٺي 2 x 15 kW کان 2 x 55 kW depending on model size and duty.
Vibration Frequency/Frequency: Fixed frequency typically between 9001000 آر پي ايم; stroke adjustable via counterweight configuration.
تعميراتي مواد: Main frame heavyduty steel plate (S355JR+). Wear surfaces AR400 steel liners. Screen media options include alloy cast rails (معياري), tensioned woven wire mesh, or modular polyurethane panels.
جسماني طول و عرض (مثالي ماڊل): Widths from 1.8m to 3.6m; lengths from 6m to over 11m overall.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 50 ° C تائين محيطي درجه حرارت لاء ٺهيل. Specific hotduty packages allow handling feed material up to ~200°C intermittently.
6. درخواست جا منظر
انٽيگريٽيڊ اسٽيل پلانٽ - بلاسٽ فرنس فيڊ تيار ڪرڻ
چيلنج: A major steel producer experienced rapid blinding of woven wire screens during humid conditions at their BF coke bunker station. This caused significant nut coke fraction carryover into blast furnace feed bins (~ 12%), disrupting burden permeability and increasing fuel rate.
حل: Implementation of two largecapacity linear motion screens fitted with nonblinding rod deck media on the upper decks for scalping oversize and openprofile polyurethane panels on lower decks for precise nut/breeze separation.
نتيجا: Screening efficiency stabilized above 96%. Carryover was reduced to <3%. The plant reported an annual reduction in fuel rate attributed partly to improved burden control alongside a 65% drop in monthly screenrelated downtime.
Coke Plant – ByProduct Recovery Circuit
چيلنج: A standalone coking plant needed to maximize recovery of saleable “nut” coke from its crushing circuit but struggled with excessive generation of undersize “breeze” due to aggressive screening action degrading fragile pieces.
حل:: Installation of a threedeck unit featuring adjustable stroke length via external counterweights on its vibrator motors was selected. This allowed operators finetune intensity based on feed characteristics..
نتيجا: By optimizing stroke,,the plant increased yield within target nut size range (+8%) while reducing undersize generation (15%). The gentler handling also extended lowerdeck panel life by approximately 30%.
7 تجارتي خيالات
قيمت جا درجا
• Standard Duty Units: For cooledcoke applications with moderate tonnage (<1000 ٽي پي ايڇ). Offers core reliability features at an entry point..
• HeavyDuty / Hot Material Units: Includes full abrasion/heat packages,,upgraded drives,,and isolation systems.. Priced approximately 2540% above standard duty..
• Custom HighCapacity Units: Engineered solutions exceeding 2000 TPH capacity often require projectspecific pricing based detailed engineering study..
اختياري خاصيتون
• Enclosed Dust Housing: With flanged connections..
• Various Chute Configurations: Including wearlined,,insulated,,or heated designs..
• Vibration Monitoring System: With sensors providing realtime data predictive maintenance schedules..
• Variable Frequency Drive Control: For precise adjustment material travel speed..
سروس پيڪيجز
• Commissioning Supervision
• Annual Inspection Contracts
• Critical Spares Kits
• Onsite Training Operators Maintenance Staff
فنانسنگ جا اختيار
سرمائيداري سامان جي فنانسنگ,,operating leases available through partners terms ranging 24 84 months subject credit approval..
8 FAQ
Q1 How do I determine correct size model my application?
A Selection requires analysis total feed tonnage particle size distribution desired products moisture content We provide detailed questionnaire our engineers use recommend specific model configuration
Q2 Can existing foundation be used replacement unit?
A Possibly Our team requires drawings existing structure load data new unit We design adapter frames facilitate retrofits minimizing civil work costs
Q3 What typical lead time delivery?
A For standard models within catalog lead time ranges 16 weeks exworks Custom highcapacity units require longer engineering manufacturing schedule
Q4 ڇا اسپيئر پارٽس آساني سان دستياب آهن?
A Yes We maintain global inventory critical wearing parts including vibrator assemblies deck panels isolation elements Standard parts shipped within hours emergency orders
Q5 ڇا توهان ڪارڪردگي جي ضمانت پيش ڪندا آهيو?
A Yes We guarantee mechanical performance throughput capacity screening efficiency based agreedupon test protocols provided feed specifications met
Q6 How handle installation commissioning?
A We provide comprehensive installation manuals foundation drawings supervision available optional extra ensure correct setup initial operation
Q7 What expected operational lifespan main structure?
A With proper maintenance isolation our screens designed minimum years service before major structural overhaul required Field data supports this timeline numerous installations
