Coke Vibration Screen Producer Wholesale Price
1. PAINPOINT driven اوپننگ
Is your coke screening operation plagued by persistent bottlenecks that erode profitability? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, the challenges of screening metallurgical coke are acute. Excessive fines generation due to aggressive vibration directly impacts blast furnace efficiency and product revenue. Frequent screen cloth changes, driven by premature wear from abrasive coke, cause significant production downtime and high consumable costs. نامناسب ذرات جي ماپ جي ورڇ, resulting from inefficient separation or blinding, compromises downstream process stability. ان کان علاوه, structural failures in the screen body or deck from highcycle fatigue lead to catastrophic unplanned shutdowns. Are you facing rising maintenance costs, unpredictable availability, and a constant battle to meet stringent size specifications? The core of these issues often lies in the design and durability of your coke vibration screen.
2. پيداوار جو جائزو
This product is a heavyduty linear motion vibrating screen engineered explicitly for the sizing and scalping of metallurgical coke. ان جي جوڙجڪ استحڪام کي ترجيح ڏئي ٿي, precise separation, and highcapacity throughput in demanding coke handling plants.
آپريشنل ڪم فلو:
1. کاڌو & ورهائڻ: Coke feedstock is evenly distributed across the full width of the screen inlet via an integrated feed box.
2. Stratified Separation: Two counterrotating vibratory motors generate a linear throwing motion, stratifying material across multiple deck levels equipped with defined aperture screen panels.
3. سائز جي درجه بندي: Oversize material travels across the top deck for discharge; middlings are separated on subsequent decks; correctly sized product passes through the apertures.
4. خارج ٿيڻ: Separated fractions are discharged via dedicated chutes for routing to blast furnace bins, crusher circuits, or product stockpiles.
ايپليڪيشن جو دائرو: اونڊيڊسچارج ٿيل ڪوڪ جي بنيادي ماپ, coke breeze removal, ڪٽڻ کان اڳ اسڪريننگ, and final product grading.
حدون: Not designed for wet screening applications or for materials with extreme temperature fluctuations beyond specified ranges.
3. بنيادي خاصيتون
ماڊلر ڊيڪ سسٽم | ٽيڪنيڪل بنياد: گوليون, sidetensioned panel frames with independent clamping. | آپريشنل فائدا: Enables singledeck changeouts in under two hours versus full deck replacement; allows use of varied panel materials (رٻڙ, polyurethane, اڻيل تار) per deck level based on wear profile. | ROI اثر: Reduces downtime for screen media maintenance by up to 60% and lowers consumable costs by targeting material grade where needed.
دوئي CounterRotating موٽر ڊرائيو | ٽيڪنيڪل بنياد: ٻه هم وقت ساز وائبريٽري موٽر جيڪي هڪ لڪير قوت ویکٹر ٺاهي رهيا آهن; nonsynchronous operation causes immediate selfcancellation of vibration. | آپريشنل فائدا: Provides consistent material travel speed and throw pattern for reliable sizing; inherent safety feature prevents structural damage if one motor fails. | ROI اثر: Ensures stable product quality (size consistency >98%) and eliminates risk of catastrophic drive failure leading to extended downtime.
HuckBolted تعمير & Reinforced Deck Frames | ٽيڪنيڪل بنياد: Highstrength alloy steel side plates joined via Huck fastening system; internal cross members are fully welded to side plates before stressrelieving. | آپريشنل فائدا: سخت ٺاهي ٿو, monolithic frame resistant to cracking from cyclic stress; dramatically extends service life in 24/7 آپريشن. | ROI اثر: فيلڊ ڊيٽا ڏيکاري ٿو a >40% improvement in structural lifespan compared to traditional bolted frames, deferring major capital expenditure.
DustEncapsulated Vibrator Motors | ٽيڪنيڪل بنياد: IP66rated protection with labyrinth seals and positivepressure dust purge ports (اختياري). | آپريشنل فائدا: Protects motor bearings from pervasive coke dust ingress, the leading cause of bearing seizure and motor failure. | ROI اثر: Extends motor service life by an average of 30%, reducing spare parts inventory and replacement labor costs.
Adjustable Vibration Amplitude | ٽيڪنيڪل بنياد: External weight adjustment on motor shafts without disassembly.| آپريشنل فائدا: Operators can finetune the throw amplitude to match specific feed rates or coke characteristics (مثال, چپچپا بمقابلہ. freeflowing), optimizing efficiency.| ROI اثر: Maximizes screening efficiency across varying feed conditions, preventing lost capacity or misdirected product that impacts furnace performance.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار | اسان جو ڪوڪ وائبريشن اسڪرين حل | فائدو (% سڌارو) |
| : | : | : | : |
| ساخت جي زندگي (to first major weld repair) | 1824 months under continuous operation| 36+ months based on field documentation| +50% جي طرف +100% |
| اسڪرين پينل جي تبديلي جو وقت (مڪمل ڇت) | 812 hours with multiple crew| 46 hours using modular system| ~ 50٪ گهٽتائي |
| Bearing Life on Vibrator Motors (ڪوڪ مٽي ماحول ۾) | 69 مهينو عام| 1215 months documented average| +50% سڌارو |
| Screening Efficiency for 25mm +10mm fraction (تسلسل) | ~9294% average efficiency| برقرار >97% efficiency per plant audits| +3 جي طرف +5 سيڪڙو پوائنٽون |
| توانائي واپرائڻ في ٽين اسڪرين (kWh/ٽن) Varies by size.| بيس لائين = 100% (Competitor Average)| Typically measures at 9095% of baseline due to optimized mass balance.| 510% گهٽتائي |
5.ٽيڪنيڪل وضاحتون
ماڊل رينج & ظرف: Available in widths from 1.2m to 3.6m with up to 4 ڊيڪ; capacities from 150 TPH کان مٿي 2000 TPH depending on model and aperture sizes.
بجلي جي گهرج: Driven by two externally mounted vibratory motors ranging from 7.5 kW کان 45 kW هر هڪ (total installed power:15 ڪلواٽ 90 ڪلواٽ), standard supply at400V/50Hz or460V/60Hz.
مواد جي وضاحت:
فريم: اعلي پيداوار جي طاقت ڪاربان اسٽيل (Q345B equivalent or superior), stressrelieved after welding.
اسڪرين ڊيڪس: Modular frames allow for polyurethane panels (سڀ کان عام), رٻڙ پينل, or tensioned woven wire cloth.
لينر: Wearresistant AR400 steel liners at feed point and discharge lips.
جسماني طول و عرض & وزن: ماڊل جي لحاظ کان خاص طور تي مختلف آهي; example for a midrange2 .4m x6 .0m unit: ~12m L x3 .5m W x3 m H; approximate weight of25 ,000 ڪلو.
ماحولياتي آپريٽنگ رينج:
ماحول جي درجه حرارت: 20°Cto+45°C
Material Temperature: Handles coke up to80°C continuously
مٽي & نمي: Designed for highdust environments; not for slurry or wet screening.
6\. درخواست جا منظر
[انٽيگريٽيڊ اسٽيل پلانٽ] چيلنج: A major steelworks experienced weekly stoppages due to cracked side plates on their primary coke screens,causing unpredictable blast furnace feed interruptions.The abrasive nature of the coke also ledto biweekly panel changes,draining maintenance resources.حل: Installationof two heavyduty linear motioncoke vibration screenswith Huckbolted constructionand modular polyurethane decks.نتيجا: Structural integrity maintainedfor over34 monthswith no cracks reported.Screen panel change interval extendedto8 weeks.Reliability improvedto99 .5%,securing stable furnace operations.
[Coke Production Facility] چيلنج: A merchant coke producer neededto improve yieldof premiumsized lump cokefor export contracts while minimizing fines (10ايم ايم).Their existing screens sufferedfrom blindingand inconsistent stratification,losingvaluable productto the breeze stream.حل: Retrofittinga newcoke vibration screenfeaturing adjustable amplitudeand optimized deck sequencing(includinga slotted top deckfor scalpings).نتيجا: Achieveda+2 .3 %increasein yieldof target+25mm 80mm fraction.Fines generation reducedby an estimated1 .5 %.The payback periodwas achievedin under14 monthsthrough increasedpremiumproduct revenue.
7\. تجارتي خيالات
Our pricing structure is basedon machine size,موٽر طاقت,and specified features.We offer three primary tiers:
1\. معياري ڊيوٽي سيريز:
For lowercapacity requirementsor intermittent duty.Basic modularityand standard vibrators.Competitive entry price point idealfor budgetconscious upgradesor satellite facilities.
2\. HeavyDuty سيريز:
Our most common selectionfor continuousoperationin integratedsteel plants.Includes all core features(Huckbolting,dustprotected motors,fulla djustability).Pricedfor optimal lifecycle cost balance.
3\. UltraDuty Series:
For extremecapacityplantsor those requiring specific alloysor enhanced sealingoptions.Includes premium componentsand extended warranty.Customengineered solutions availableat this tier.
اختياري خاصيتون:
خودڪار lubrication نظام
Air purge systemsfor motors
Specialized wear liners(ceramic جامع)
ترقي يافته حالت مانيٽرنگ سينسر
سروس پيڪيجز:
Comprehensive supportis availablefrom basic commissioningtocomprehensive annual inspectionand parts kits.Financing optionsincludingoperating leasesand rentaltoown programsare structuredtominimize upfront capital expenditureand aligncostswith operational savings.
8\. FAQ
Q1:What isthe lead timefor a standardmodel?
A1:Lead times varyby complexity.For standardheavyduty modelsin our production cycle,the typicallead timeis14 18 weeksfrom order confirmation.Availabilityof longlead itemslike specificmotorscan affectthis timeline.We provideprojectspecificschedulingupon inquiry.
Q2:Canyour screens be integratedinto our existingplant layoutwith limited headroom?
A2:The overall heightprofileis critical.We offer lowprofile designsutilizingoutboardmotormountsand reduceddeck angles tomaximize clearanceunder existingstructures.Please provideyour spatial constraintsearlyinthe consultationphasefor an accurate assessment.
Q3:What isthe expectedservice lifefor screen panelswhen processingabrasive metallurgicalcoke?
A3:Pane llifedepends heavilyon aperture size,مواد(polyurethane vs.rubber),and specificcoke characteristics.For standardpolyurethanepanelswith25 mm apertureson aprimaryscreen,a realisticlifespanis6 10 weeksunder24 /7 operationbefore efficiencydeclines.Modular designminimizeschang eouttime when replacementis required .
Q4:ڇا توهان ڪارڪردگي جي ضمانت پيش ڪندا آهيو?
A4:Yes.We provideguaranteesforscreening capacityandefficiencybasedon agreeduponfeed materialanalysisandspecific operatingconditions.Theseare detailedin our technicalproposalprior topurchase .
Q5:What are themost commonspare partswe shouldstock?
A5:The recommendedinitialspares kitincludesvibrator motormounting bolts,screen panelclamps,a setofdeck tensioning wedges,and sparevibratormotor bearings.This kitaddressesthe most frequentwear itemsandreducesdowntime awaitingparts .
Q6:Canthe equipmenthandle surgesin feed ratecommon tocokedischarge cycles?
A6:The designincorporatesrobustconstructionanda feed boxto distributeinitialimpact.Optional adjustableamplitudeallowsoperatorstocompensateformoderate surges.For extremesurgeconditions,wetypicallyrecommendan upstreamsurge hopperas partofa complete systemdesign .
Q7:Arethere financingoptionsavailablefor internationalcustomers?
A7:We workwith severalinternationaltrade financepartnersto structurepayment terms,supplier's credit ,or leasingarrangementsthat meetthe needsofglobal clients.Please discussyour regionalrequirementswith our commercialteam .
