Coke Vibration Screen Factory Datasheet
1. PAINPOINT driven اوپننگ
Is your coke handling and screening operation a constant source of bottlenecks, maintenance headaches, and product quality inconsistencies? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, the challenges of screening coke are distinct and costly.
اسڪرين ڊيڪ تبديلين لاءِ اضافي وقت: Frequent blinding and wear on traditional screens force lengthy, laborintensive media replacements, توهان جي پوري پروسيسنگ لائن کي روڪيو.
اڻ ضابطو جرمانه نسل & پيداوار جي تباهي: Aggressive vibration or improper screen action can break down coke lumps, creating excess fines that devalue your product and reduce yield.
اعلي سار سنڀال خرچ & Component Fatigue: ڪوڪ جي گھڻائي واري فطرت اسڪرين ڊيڪ تي لباس کي تيز ڪري ٿي, چشما, ۽ وائيبريٽر ميڪانيزم, leading to unpredictable repair cycles and spare parts inventory costs.
غير موثر جدائي & Missed Contaminants: Inconsistent material travel or insufficient screening intensity can allow oversized contaminants or undersized fractions to pass, compromising blast furnace feed quality.
Are you evaluating equipment that can extend service intervals, پيداوار جي سالميت جي حفاظت, and deliver a measurable return on investment through sustained throughput? The engineering behind your ڪوڪ وائبريشن اسڪرين is critical to solving these operational challenges.
2. پيداوار جو جائزو
HeavyDuty Coke Vibration Screen ھڪ اعليٰ صلاحيت آھي, linear motion screening machine engineered for the precise sizing and scalping of metallurgical coke in bulk material handling systems. Its design prioritizes durability and consistent performance in harsh, خراب ڪندڙ ماحول.
آپريشنل ڪم فلو:
1. ڪنٽرول ٿيل فيڊ: Coke from a crusher or feed conveyor is evenly distributed across the full width of the screen’s inlet.
2. Linear Stratification & ماپڻ: ڊبل ڪانٽرروٽنگ وائبريٽر موٽرز هڪ لڪير اڇلائڻ واري حرڪت پيدا ڪري ٿي. هي عمل مادي بستري کي ترتيب ڏئي ٿو, allowing finer particles to contact the screen media while conveying larger lumps toward the discharge end.
3. قطعي جدائي: Sized fractions pass through defined screen deck apertures (typically wire mesh or polyurethane panels) into separate discharge chutes.
4. موثر خارج ٿيڻ: صحيح سائيز ڪوڪ (مثال, ڌماڪي جي فرنس ڪوڪ) is discharged as product, while oversize material (مثال, +80ايم ايم) or undersize fines (مثال, 25ايم ايم) are diverted for recirculation or disposal.
ايپليڪيشن جو دائرو: Primary sizing/scalping of metallurgical coke postcrushing; ڪوڪ واء جي جدائي; dedusting applications.
حدون: Not designed for sticky or moist materials without pretreatment; maximum feed size is limited by inlet design and deck robustness.
3. بنيادي خاصيتون
ماڊلر ڊيڪ سسٽم | ٽيڪنيڪل بنياد: Boltin subframe construction with tensioning rails | آپريشنل فائدا: Enables singledeck replacement in under 4 hours versus full deck overhaul. Reduces downtime by approximately 70% for media changes. | ROI اثر: Direct labor savings and increased plant availability translate to higher annual throughput capacity.
Controlled Linear Vibration | ٽيڪنيڪل بنياد: Synchronized twin outofbalance motors generating a linear stroke at 2545° angle | آپريشنل فائدا: Provides uniform material travel velocity without grinding action, minimizing coke degradation and fines generation. Field data shows a reduction in incidental fines production by up to 15%. | ROI اثر: Preserves product value by maximizing yield of premiumsized fractions.
AbrasionResistant Media Options | ٽيڪنيڪل بنياد: Highcarbon steel wire mesh with hardfacing or modular polyurethane panels | آپريشنل فائدا: Extends operational life of screening surfaces by 35x compared to standard woven wire in coke applications. Reduces frequency of shutdowns for media replacement. | ROI اثر: Lowers consumable parts cost per ton and reduces inventory holding requirements for spare screens.
DustEncapsulated Vibrator موٽر | ٽيڪنيڪل بنياد: IP66rated protection with continuous lubrication system | آپريشنل فائدا: Seals critical drive components from pervasive coke dust. Eliminates bearing failures due to contamination, ensuring reliable operation in highdust environments. | ROI اثر: Predictable maintenance scheduling extends motor service life, reducing unexpected driverelated stoppages.
Robust Coil Spring Isolation | ٽيڪنيڪل بنياد: Highcycle fatigueresistant steel coil springs supporting the screen body | آپريشنل فائدا: ختم ڪري ڇڏي ٿو 95% متحرڪ قوتن جي حمايت واري جوڙجڪ مان. Protects building integrity and prevents vibration transmission to adjacent equipment. | ROI اثر: Eliminates costs associated with structural reinforcement and reduces secondary maintenance issues on surrounding plant infrastructure.
مرڪزي گريسنگ پوائنٽس | ٽيڪنيڪل بنياد: Manifolded lubrication lines to all bearing points on vibrator shafts | آپريشنل فائدا: محفوظ ڪرڻ جي اجازت ڏئي ٿو, rapid routine maintenance without dismantling guards or accessing moving parts during operation intervals between shutdowns.| ROI اثر: Promotes bearing longevity through consistent lubrication, preventing costly premature failures and unscheduled downtime.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (Typical Screens) | اسان جو ڪوڪ وائبريشن اسڪرين حل | فائدو (% سڌارو) |
| : | : | : | : |
| اسڪرين ميڊيا لائف (in Coke Sizing) | 2 3 مهينو | 8 12 مهينو| +300% |
| ناڪامين جي وچ ۾ وچولي وقت (Vibrator Drive) | ~6,000 Hours| >12,000 ڪلاڪ| +100% |
| ذريعي پٽ مطابقت (±% from rated capacity)| ±15% Variation| ±5% Variation| +67% وڌيڪ مستحڪم |
| فني نسل (Incidental subgrade production)| بيس لائين (100%)| بيس لائين جو ~ 85٪| Reduction of ~15% |
| Downtime for Full Media Changeover| 1216 ڪلاڪ| <4 Hours per deck| Reduction of ~70% |
5. ٽيڪنيڪل وضاحتون
ماڊل رينج & ظرف: CVR سيريز; جي ذريعي جي صلاحيت 500 MTPH کان 2,500 MTPH depending on aperture size and feed gradation.
اسڪرين ڊيڪس: Single or double deck configurations available.
ڊرائيو سسٽم: Twin lowwattage vibration motors; ڪل نصب پاور رينج: 15 kW - 45 ماڊل سائيز تي منحصر kW.
Vibration Data: Linear stroke adjustable between 811mm; Frequency fixed at ~970 RPM.
تعميراتي مواد: مکيه فريم - Heavyduty ڪاربان اسٽيل (ايس 355 جي آر). Deck frames – abrasionresistant steel (AR400). Side plates lined with replaceable wear plates.
اسڪرين ميڊيا جا اختيار: Tensioned highcarbon steel wire mesh (معياري), modular polyurethane panels (اختياري), رٻڙ جي ڪپڙي جا پينل (اختياري).
Isolation سسٽم: Multiple heavyduty steel coil springs with rubber buffers.
جسماني طول و عرض (Typical Model CVR2448): مجموعي ڊگھائي (~ 7.5 م), ويڪر (~ 3 م), اوچائي (~ 2 م). وزن تقريبن.: ~ 12,000 ڪلوگرام.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل; dusttight enclosures standard.
6. درخواست جا منظر
انٽيگريٽيڊ اسٽيل پلانٽ - بلاسٽ فرنس فيڊ تيار ڪرڻ
چيلنج: A major steel producer experienced excessive blast furnace fines due to aggressive screening action breaking down coke lumps at their sinter plant feed line. This led to reduced permeability in the BF and higher fuel rates.
حل: Implementation of a customengineered Coke Vibration Screen with controlled linear stroke technology specifically tuned for lump integrity preservation.
نتيجا: Incidental fines (10ايم ايم) generation was reduced by 18%. This improved BF operational stability and delivered an estimated annual fuel cost saving based on improved burden permeability.
Coke Production Facility – Product Classification
چيلنج: Postcrushing screening operations were plagued by rapid screen cloth blinding from sticky residual volatiles, requiring weekly shutdowns for cleaning and replacement—costing over 300 هر سال گم ٿيل پيداوار جا ڪلاڪ.
حل: Installation of a dualdeck Coke Vibration Screen featuring heated deck technology (اختياري) combined with nonblinding polyurethane screen panels on the primary deck.
نتيجا: Screen blinding was virtually eliminated. Media change intervals extended from weekly to quarterly maintenance cycles reclaiming over 250 hours of production time per year while reducing labor costs associated with frequent changes.
7 تجارتي خيالات
Our Coke Vibration Screens are offered under a tiered pricing model based on size/capacity requirements:
1.معياري سيريز: For proven applications up to ~1200 MTPH capacity includes base features like steel mesh decks dust encapsulated motors central greasing points
2.ڪارڪردگي سيريز: For highcapacity demanding operations up includes all Standard features plus optional polyurethane decks reinforced inlet boxes extended warranty coverage
3.ڪسٽم انجنيئر حل: For unique layouts extreme capacities integrated heating systems fully automated tensioning devices
اختياري خاصيتون:
Heated screen decks spray bar systems multiple discharge chutes explosionproof motor ratings variable frequency drives advanced condition monitoring sensors
سروس پيڪيجز:
Comprehensive packages are available including installation supervision commissioning spare parts kits annual inspection contracts emergency breakdown support
فنانسنگ جا اختيار:
We work with financial partners offer flexible leasing arrangements milestonebased payment plans tradein programs existing equipment
8 FAQ
Q What level foundation preparation required installation?
A Our screens require substantial concrete foundation designed absorb dynamic loads detailed civil drawings load data provided part purchase ensure correct specification
Q Can this screen handle other materials besides metallurgical coke?
A Yes while optimized abrasive nature lump integrity metallurgical coke same robust construction suitable sizing other minerals like sinter iron ore pellets limestone however optimal performance depends specific material characteristics application review recommended
Q How does your pricing compare cheaper alternatives market?
A Initial capital outlay may higher than lighterduty screens however total cost ownership analysis consistently shows lower due significantly extended component life reduced downtime lower maintenance costs We provide detailed TCO models support investment justification
Q What typical delivery lead time standard model?
A Lead times vary based project complexity current manufacturing schedule Standard models typically available within weeks Custom engineered solutions may require longer detailed schedule provided upon application review
Q ڇا توهان ڪارڪردگي جي ضمانت پيش ڪندا آهيو?
A Yes we guarantee our Coke Vibration Screens will meet agreed upon capacity efficiency specifications outlined our proposal based provided feed material characteristics Guarantees cover mechanical performance not consumable wear items like screen media
Q Are your screens compatible existing PLC control systems?
A Yes screens supplied complete local control panel can integrated into plantwide PLC systems via standard interfaces Hardwired signals remote start/stop fault monitoring standard provision Modbus TCP/IP Profinet communication optional
