Coke Vibration Screen Distributors Discount
1. PAINPOINT driven اوپننگ
Is your coke handling operation plagued by persistent inefficiency and hidden costs? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, the screening phase is a critical bottleneck with direct consequences for profitability. عام چئلينج شامل آهن:
وڌ ۾ وڌ فائنس پيدا ڪرڻ: Inefficient screening leads to overbreaking of coke, converting valuable product into lowvalue fines. This represents a direct loss of revenue per ton.
بار بار اسڪرين بند ڪرڻ & بند وقت: Sticky coke particles and moisture cause blinding, دستي صفائي لاءِ بار بار بند ڪرڻ جي ضرورت آهي. هي غير منصوبا بند وقت توهان جي پوري پروسيسنگ لائن کي روڪي ٿو.
متضاد پيداوار جي درجه بندي: An unreliable screen fails to deliver precise size separation, compromising the quality specifications demanded by your blast furnace or foundry customers, risking contract compliance.
اعلي سار سنڀال & متبادل خرچ: Vibrating screens that are not engineered for the abrasive nature of coke suffer rapid wear on decks, چشما, ۽ exciters, اعلي اسپيئر پارٽ واپرائڻ ۽ مزدورن جي خرچن جي ڪري.
Are you ready to reduce your costperton, پلانٽ جي دستيابي کي وڌايو, and ensure a consistently onspec product? The solution lies in specifying a purposebuilt ڪوڪ وائبريشن اسڪرين.
2. پيداوار جو جائزو
اي ڪوڪ وائبريشن اسڪرين is a heavyduty industrial screening machine designed for the dry separation of metallurgical coke into precise size fractions after crushing. Its core function is to ensure only correctly sized coke proceeds to blast furnace charging or shipment.
آپريشنل ڪم فلو:
1. فيڊ جو تعارف: ڪرش ٿيل ڪوڪ هڪجهڙائي واري اسڪرين ڊيڪ تي ڀريو ويندو آهي(ايس) فيڊ باڪس يا چيٽ ذريعي.
2. Vibratory جدائي: تيز شدت, linear or circular vibration stratifies the material. Smaller particles pass through the screen media apertures (ننڍو ڪرڻ), جڏهن ته وڏا ذرات ڊيڪ جي مٿاڇري تي سفر ڪندا آهن (وڏو ڪرڻ).
3. پيداوار جي ورڇ: Separated fractions are discharged via distinct chutes—typically into oversize (return for recrush), پيداوار جي ماپ, and fines hoppers.
ايپليڪيشن جو دائرو: Primary sizing of metallurgical coke in coke plants, اسٽيل ملز, ۽ بلڪ هينڊلنگ ٽرمينلز. Suitable for hot or cold coke screening.
اهم حدون: Not designed for wet screening processes or for materials with extreme adhesive properties without specialized deck treatments.
3. بنيادي خاصيتون
HeavyDuty ڊيڪ سسٽم | ٽيڪنيڪل بنياد: ماڊلر, مٽائي پائڻ واري لينرز سان اعلي ٽينسل اسٽيل فريم | آپريشنل فائدا: Withstands continuous impact from large coke pieces; individual panels can be replaced without changing entire deck structure | ROI اثر: Reduces deck replacement costs by up to 60% compared to welded decks
AntiBlinding & WearResistant Screen Media | ٽيڪنيڪل بنياد: Polyurethane or rubberclad wire mesh panels with tensioning system | آپريشنل فائدا: Flexible media surface dislodges sticky particles; superior abrasion resistance maintains accurate aperture size | ROI اثر: Extends media life by 3050%, ensuring consistent product grading and less frequent changeouts
Balanced DualVibrator Mechanism | ٽيڪنيڪل بنياد: Two synchronized eccentric shaft vibrators generating linear motion | آپريشنل فائدا: Provides stable, highGforce vibration for efficient stratification without excessive frame stress; allows adjustable amplitude | ROI اثر: اسڪريننگ جي ڪارڪردگي کي بهتر بڻائي ٿو (tonnage في ڪلاڪ) تائين 25% over unbalanced designs, reducing energy per ton processed
DustEncapsulated Vibrator Bearings | ٽيڪنيڪل بنياد: Labyrinth seals with grease purge system in rugged bearing housings | آپريشنل فائدا: Prevents fine coke dust from contaminating bearing grease, the leading cause of vibrator failure | ROI اثر: Dramatically extends bearing service life, often beyond 20,000 ڪلاڪ, minimizing catastrophic drive failures and associated downtime
SubResonant Spring Isolation System | ٽيڪنيڪل بنياد: Lowstiffness coil springs or rubber buffers mounted below the machine's natural frequency | آپريشنل فائدا: وڌيڪ جذب ڪري ٿو 95% متحرڪ قوتن جو, سپورٽ ڍانچي ڏانهن منتقلي کي روڪڻ | ROI اثر: Eliminates costly structural reinforcement requirements and reduces noise levels for improved site compliance
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري حل | اسان جو ڪوڪ وائبريشن اسڪرين حل | فائدو (% سڌارو) |
| : | : | : | : |
| اسڪريننگ جي ڪارڪردگي (Tonnage/Hr @ Target Size) | Relies on older circular motion or single vibrator designs | Balanced dualvibrator linear motion with optimized deck dynamics| +15% جي طرف +25% Increased Throughput |
| Screen Media Operational Life (اباڻڻ) Standard wire mesh panels Polyurethaneclad tensioned panels +30% جي طرف +50% ڊگھي زندگي |
| ناڪامي جي وچ ۾ وچولي وقت (Vibrator Bearings) ~12,000 hours with standard seals >20,000 hours with advanced dust encapsulation ~+67% Improved Reliability |
| Structural Force Transmission Up to 40% of dynamic force transmitted Subresonant spring isolation absorbs >95% of force ~80% Reduction in Load on Structure |
| Energy Consumption per Ton Processed Higher due to inefficient material travel Optimized kinematics reduce power draw per unit output Up to 18% گھٽ توانائي جي قيمت |
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: مان موجود ماڊلز 200 TPH کان 1,500 TPH ذريعي.
اسڪرين ڊيڪس: Single or double deck configurations standard; triple deck optional.
Screen Area: کان 6 m² to 24 m² per deck.
ڊرائيو پاور: ماڊل سائيز تي منحصر آهي; کان حد تائين 2 x 7.5 kW کان 2 x 45 kW vibrator موٽر.
وائبريشن فریکوئنسي & Amplitude: عام طور تي 7501000 RPM frequency; amplitude adjustable between 48 ايم ايم.
تعميراتي مواد: مکيه فريم: heavyduty carbon steel (ايس 355). ڪپڙا مٿاڇري: AR400 اسٽيل liners. ڇت جا فريم: galvanized steel.
اسڪرين ميڊيا جا اختيار: Highcarbon اسٽيل تار mesh (معياري), polyurethaneclad mesh (پريميئم), rubber screen decks (special application).
آپريٽنگ جي درجه حرارت جي حد: Designed for ambient to +150°C environments for hot coke applications.
Inclination Angle: Adjustable between 15° 25°.
6. درخواست جا منظر
Steel Mill Coke Handling Plant Challenge:
A major integrated steel mill faced consistent fines generation exceeding 12%, alongside weekly screen blinding events causing 46 hours of unplanned downtime per occurrence.
حل:
Replacement of two legacy screens with highcapacity linear motion Coke Vibration Screens featuring antiblinding polyurethane decks and automated lubrication systems.
نتيجا:
فين جي نسل کي ھيٺ گھٽائي ڇڏيو 8%, representing a significant recovery of saleable product grade. Blindingrelated downtime was eliminated for over 14 months postinstallation.
Foundry Coke Producer Challenge:
A merchant foundry coke producer needed stricter adherence to tight size fractions (مثال, 3080 ايم ايم) but struggled with inconsistent grading from worn screen decks that stretched over time.
حل:
Implementation of a doubledeck Coke Vibration Screen with tensioned polyurethane panel media allowing precise aperture control and rapid panel replacement.
نتيجا:
Product consistency improved such that >98% of shipped material fell within specified size ranges yearround. Panel changeout time decreased from two shifts to under four hours.
7. تجارتي خيالات
Our commercial offering is structured around operational scale and required duty level:
معياري ڊيوٽي سيريز: تائين جي صلاحيت لاء 500 TPH in singleshift operations. Includes core features like dual vibrators and basic spring isolation.
اختياري خاصيتون: Basic dust covers
Service Package: Annual inspection plan
فنانسنگ: Standard lease/purchase options
HeavyDuty سيريز (Recommended for most metallurgical applications): جي صلاحيتن لاء 500 TPH – 1200 TPH in continuous operation (>20 hrs/day). Includes all core features plus premium dustencapsulated bearings and AR400 wear liners as standard.
اختياري خاصيتون: Hotgas deck heating systems (for moist climates), full acoustic enclosures
Service Package: Comprehensive service agreement including predictive vibration analysis
فنانسنگ: Tailored project financing available
Pricing is projectspecific based on configuration options such as custom sizes or special materials like stainless steel chutework.
8.FAQ
Q1 Are your Coke Vibration Screens compatible with our existing feed conveyors and discharge chutes?
Our engineering team provides detailed interface drawings during the quotation process based on your required inlet height and discharge points.Custom transition pieces can be supplied if necessary
Q2 What is the expected impact on our overall plant noise levels?
Field data shows our subresonant spring isolation system typically reduces airborne noise emissions by 812 ڊي بي(اي) compared directly mounted units aiding in workplace health compliance
Q3 How does this equipment address moisturerelated blinding issues?
The combination of high Gforce vibration flexible polyurethane media options allows sticky particles containing residual moisture be ejected effectively For severe cases we offer optional electric or steam heated decks
Q4 عام ليڊ ٽائيم ڇا آهن?
For standard HeavyDuty Series models lead time is 1418 weeks from order confirmation Custom configurations may require additional engineering time
Q5 ڇا توهان ڪارڪردگي جي ضمانت پيش ڪندا آهيو?
Yes we provide guaranteed minimum throughput capacity at specified topsize separation based on agreed feed material characteristics These are detailed in commercial contracts
