Coke Vibration Screen Dealers Quality Control
1. PAINPOINT driven اوپننگ
Is your coke handling operation losing profitability to inefficient screening? The performance of your coke vibration screen directly impacts product quality, ذريعي وڃڻ, ۽ سار سنڀال جي بجيٽ. عام چئلينج شامل آهن:
انڌو ڪرڻ & کڻندڙ: Moisture and fine coke particles clog screen decks, reducing effective screening area and allowing undersize material into the product stream, compromising quality for blast furnace or foundry use.
سار سنڀال لاءِ اضافي وقت: بار بار بيئرنگ ناڪامي, structural fatigue cracks, and deck cloth replacements halt your entire processing line, گم ٿيل پيداوار ۾ هزارين في ڪلاڪ خرچ.
غير متضاد ذرات جي ماپ جي تقسيم: An unstable or poorly tuned vibration pattern leads to offspec product, resulting in customer rejections or penalties for failing to meet strict size fraction contracts.
اعلي توانائي واپرائڻ & شور: Older or poorly designed screens operate inefficiently, driving up power costs and creating hazardous noise levels that exceed workplace regulations.
Are you seeking a coke vibration screen solution that delivers consistent uptime, protects your product specs, and reduces your total cost of ownership?
2. پيداوار جو جائزو: HeavyDuty Coke Classification Screens
Our engineered coke vibration screens are highcapacity, linear motion screening machines designed for the rigorous separation of metallurgical coke and petroleum coke. They classify crushed coke into precise size fractions (مثال, ڌماڪي جي فرنس نٽ ڪوڪ, هوا) critical for downstream processes.
آپريشنل ڪم فلو:
1. کاڌو: Precrushed coke is uniformly distributed onto the feed box of the vibrating screen.
2. Stratification & جدائي: Dual counterrotating exciters generate a linear throwing motion, stratifying مواد. Oversize particles travel across the top deck(ايس), while correctly sized material passes through the screen media apertures.
3. خارج ٿيڻ: Separated fractions are discharged via dedicated chutes into designated product bins or conveyors for storage or transport.
ايپليڪيشن جو دائرو: Primary and secondary sizing of metallurgical (ملاقات) coke and petroleum (pet) coke in steel plants, فاؤنڊيري, anode نباتات, ۽ بلڪ هينڊلنگ ٽرمينلز.
حدون: بغير علاج کان سواء چپچپا مواد لاء ٺهيل ناهي (مثال, خشڪ ڪرڻ), extreme abrasionresistant linings are required for highly abrasive petcoke varieties.
3. بنيادي خاصيتون
ماڊلر ڊيڪ سسٽم | ٽيڪنيڪل بنياد: Boltin panel design with varied aperture media | آپريشنل فائدا: آپريٽرز هيٺان انفرادي ڪپڙا پينل کي تبديل ڪري سگھن ٿا 30 minutes versus full deck changeouts. Different wire cloth or polyurethane panels can be configured per deck. | ROI اثر: تائين تائين اسڪرين ميڊيا جي گھٽتائي کي گھٽائي ٿو 70% and allows rapid adaptation to changing product specifications.
Dual Exciter Drive with Forced Lubrication | ٽيڪنيڪل بنياد: Two synchronized vibrator units generating linear motion; closedloop oil lubrication system. | آپريشنل فائدا: مسلسل مهيا ڪري ٿي, adjustable amplitude for optimal material travel and separation. Continuous oil filtration extends bearing life significantly. | ROI اثر: فيلڊ ڊيٽا ڏيکاري ٿو a 4060% ناڪامي جي وچ ۾ وچولي وقت ۾ اضافو (ايم بي ايف) for drive components compared to greaselubricated systems.
DustTight Body Construction | ٽيڪنيڪل بنياد: Continuous welds, sealed inspection covers, and integrated dust shrouds. | آپريشنل فائدا: Contains fine coke breeze within the machine envelope, improving plant air quality and reducing material loss. | ROI اثر: Lowers housekeeping costs and mitigates risk of compliance issues related to particulate emissions.
Optimized Mass & Spring System | ٽيڪنيڪل بنياد: Dynamic modeling ensures the vibrating mass is balanced with correctly rated coil spring or rubber buffer isolators. | آپريشنل فائدا: Minimizes dynamic loads transferred to the support structure, reducing structural fatigue and ambient vibration. | ROI اثر: Eliminates costly structural reinforcements and cuts installation time by allowing placement on existing mezzanines.
HeavyDuty Side Plates & Cross Members | ٽيڪنيڪل بنياد: Highyieldstrength steel plates with stressrelieved welds at highload junctions. | آپريشنل فائدا: Withstands constant highcycle loading from large coke lumps without developing fatigue cracks. | ROI اثر: ڍانچي جي خدمت جي زندگي کي وڌايو 10+ مسلسل آپريشن هيٺ سال, توهان جي سرمائيداري سيڙپڪاري جي حفاظت.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار | اسان جو ڪوڪ وائبريشن اسڪرين حل | فائدو (% سڌارو) |
| : | : | : | : |
| اسڪريننگ جي ڪارڪردگي (گريڊ) | 8590% on moist fines | >92% consistent grade efficiency| +58% more product in target fraction |
| Annual Drive System Maintenance Intervals| 23 مهينا (greasebased) | 12+ مهينا (forced oil lube) | +300% خدمت جو ڊگهو وقفو |
| Screen Panel Changeout Time (مڪمل ڊيڪ) | 812 ڪلاڪ دستي ڪم| <4 ڪلاڪ ماڊلر سسٽم سان| ~60% reduction in labor hours |
| توانائي واپرائڻ في ٽين اسڪرين| بيس لائين (100%)| لڳ ڀڳ 90% بنيادي طور تي| ~10% reduction in operating cost |
5. ٽيڪنيڪل وضاحتون
ظرف & درجه بندي: مان ماڊلز 50 TPH کان 1,200 TPH گنجائش; designed for 24/7 مسلسل آپريشن.
بجلي جي گهرج: کان موٽرون هلائي 7.5 kW کان 45 ماڊل سائيز تي منحصر kW; معياري IP55 تحفظ, 415V/50Hz يا حسب ضرورت.
مواد جي وضاحت: Side plates up to 16mm thick mild steel; wear liners at feed point of AR400 steel; optional stainless steel contact parts for corrosion resistance.
جسماني طول و عرض: ويڪر 1.2m کان 3.6m تائين; lengths from 4.8m to 11m; customized footprint available.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين ماحول جي درجه حرارت; suitable for outdoor installation with weather covers; بجلي جي اجزاء لاء IP65 جي مٽي داخل ٿيڻ واري تحفظ جي درجه بندي.
6. درخواست جا منظر
Integrated Steel Plant Blast Furnace Feed | چيلنج: A major steel producer experienced frequent blinding on their primary nut coke screens due to seasonal moisture. This caused excessive carryover of fines into the BF feed bin, disrupting burden permeability.| حل: Replacement with a new linear motion coke vibration screen featuring heated screen decks and polyurethane antiblinding panels.| نتيجا: Screening efficiency sustained above 93% yearround. Fines generation reduced by an estimated 15%, contributing to more stable blast furnace operation.
پيٽروليم ڪوڪ ڪليننگ پلانٽ| چيلنج: An anodegrade petcoke plant needed higher throughput sizing after the calciner but faced severe abrasion wear on screen cloths every 6 هفتا.| حل: Installation of a heavyduty model with specialized tungstencarbide coated wire cloth on top decks and ceramiclined feed boxes.| نتيجا: Screen media life extended to over 24 هفتا, aligning with planned quarterly maintenance shutdowns. جي ذريعي وڌي ويو 20% due to sustained open aperture area.
7. تجارتي خيالات
Our commercial offering is structured to provide flexibility based on capital expenditure plans:
قيمت جا درجا: Base equipment pricing scales with machine width/deck count and drive power level.
اختياري خاصيتون / واڌارو: Heated decks for moisture control; advanced dust encapsulation kits; premium SKF/FAG bearings; متغير فریکوئنسي ڊرائيو (وي ايف ڊيز) for amplitude control; خودڪار lubrication نظام.
سروس پيڪيجز: Choose from annual inspection packages through to comprehensive multiyear partsandlabor service agreements covering all vibrator assemblies and structural integrity checks.
فنانسنگ جا اختيار: We partner with accredited industrial finance providers to offer equipment leasing plans or term loans tailored to match project cash flow projections.
8.FAQ
1.Q What is the lead time for a customsized coke vibration screen?
A Standard models ship in XX weeks after order confirmation fully engineered drawings are approved by client engineering teams
2.Q ڇا هي سامان اسان جي موجوده PLC/پلانٽ ڪنٽرول سسٽم سان ضم ٿي سگھي ٿو?
A Yes all units come standard equipped motor starters local control push buttons but can be fitted networkable motor protection relays analog sensors outputting data like bearing temperature vibration levels
3.Q How does this design handle variations feedstock particle size distribution?
A The linear motion stroke amplitude can often be adjusted mechanically some models support VFD installation allowing operators tune screening action realtime respond changes crusher output
4.Q ڪهڙي وارنٽي ڪوريج ڏني وئي?
A We offer XXmonth warranty covering defects materials workmanship specific exclusions include normal wear items like screen cloths wear liners
5.Q ڇا توهان تنصيب جي نگراني واري ڪميشن جون خدمتون مهيا ڪندا آهيو?
A Yes we offer optional site advisory services where our commissioning engineers supervise initial setup conduct performance testing ensure design capacity efficiency metrics are met before handover
6.Q Are spare parts readily available long after purchase?
A We maintain minimum Xyear inventory guarantee availability all critical nonwear components maintain detailed bill materials record every machine shipped ensure future part identification accuracy
7.Q Can you assist retrofitting new vibrating equipment onto our existing support structure?
A Our engineering department can review your current structural drawings provide retrofit package including custom adapter bases isolation mounts ensure proper integration
