ڪوڪ وائبريشن اسڪرين ڊيلر جي خريداري
1. PAINPOINT driven اوپننگ
Is your coke handling operation plagued by persistent bottlenecks, حد کان وڌيڪ ڏنڊ جي نسل, ۽ اڻ رٿيل سار سنڀال? غير موثر اسڪريننگ سڌو سنئون توهان جي هيٺئين لائن کي گم ٿيل پراڊڪٽ ذريعي متاثر ڪري ٿي, هيٺيون وهڪرو عملن لاء توانائي واپرائڻ وڌائي, ۽ اسڪرين ڊيڪ جي متبادل لاءِ قيمتي وقت. ڇا توهان هن وقت منهن ڏئي رهيا آهيو:
اعلي ڏنڊ کڻڻ: Ineffective separation leading to valuable coke breeze contaminating finished product or overloading crushers, reducing overall yield and saleable tonnage.
وقت کان اڳ ڊيڪ جي ناڪامي: Abrasive coke particles rapidly degrading standard screen panels, بار بار جي نتيجي ۾, disruptive shutdowns for maintenance and high consumable costs.
انڌو ڪرڻ & Plugging: Moisture or sticky fines clogging screen apertures, drastically reducing effective screening area and throughput capacity.
گھڻي وائبريشن ٽرانسميشن: Poorly isolated equipment sending damaging vibrations to support structures, creating safety concerns and necessitating costly structural reinforcement.
حق ڪوڪ وائبريشن اسڪرين is not just a piece of equipment; it’s a critical process gatekeeper. How do you select a unit that maximizes uptime, protects product integrity, ۽ سيڙپڪاري تي قابل قدر واپسي فراهم ڪري ٿو?
2. پيداوار جو جائزو
HeavyDuty Coke Vibration Screen ھڪ اعليٰ صلاحيت آھي, brute force screening machine engineered for the primary sizing and scalping of metallurgical coke. It separates crushed coke into precise fractions (مثال, ڌماڪي جي فرنس ڪوڪ, نٽ ڪوڪ, هوا) while efficiently removing fines.
آپريشنل ڪم فلو:
1. فيڊ جو تعارف: Crushed coke is uniformly fed onto the inclined screen deck via a feed box or chute.
2. Stratification & جدائي: تيز شدت, linear or elliptical vibration stratifies material. Oversize particles travel rapidly across the deck surface while undersize material passes through the rugged panel apertures.
3. فرڪشن خارج ٿيڻ: Separated material streams are discharged via distinct outlets into designated chutes or conveyors for further processing or stockpiling.
ايپليڪيشن جو دائرو:
Primary sizing/scalping of metallurgical coke postcrusher.
Removal of coke breeze (010ايم ايم) from blast furnace feed stock.
Sizing of nut coke and other specific fractions.
حدون:
Not designed for fine screening below 3mm; alternative technologies like probability screens are recommended.
Requires controlled feed rate and uniformity for optimal performance; surge loads can reduce efficiency.
3. بنيادي خاصيتون
ماڊلر ڊيڪ سسٽم | ٽيڪنيڪل بنياد: گوليون, گھڻن لباس واري مواد سان مٽائڻ واري پينل ڊيزائن | آپريشنل فائدا: Enables rapid changeout of worn sections (<4 ڪلاڪ بمقابله. full deck replacement). Reduces downtime by over 70% for maintenance events. | ROI اثر: Cuts labor costs and inventory holding costs for spare decks.
HighStrength Side Plates with Internal Reinforcements | ٽيڪنيڪل بنياد: محدود عنصرن جو تجزيو (ايف اي اي)optimized steel plates with integrated ribbing | آپريشنل فائدا: Withstands extreme dynamic loads from heavy coke lumps without fatigue cracking or deformation. | ROI اثر: Eliminates unscheduled downtime from structural failure and extends machine service life by years.
DualMass Vibrator System | ٽيڪنيڪل بنياد: Two counterrotating shafts generating a linear force while minimizing power consumption | آپريشنل فائدا: لاڳيتو پهچائي ٿو, highGforce vibration for efficient stratification without transmitting destructive forces to the support structure. Your building frame is protected. | ROI اثر: Reduces energy use by up to 30% compared to bruteforce singlemass designs and removes need for costly structural upgrades.
AbrasionResistant Panel Options | ٽيڪنيڪل بنياد: Panels available in AR400 steel, rubberclad steel, or polyurethane with varied aperture designs (square, slot) | آپريشنل فائدا: Matches wear material to your specific coke abrasiveness and moisture profile to triple panel service life versus standard options. | ROI اثر: Directly lowers consumable costs per ton screened by optimizing the costtowearlife ratio.
مرڪزي گريسنگ & حالت مانيٽرنگ پوائنٽس | ٽيڪنيڪل بنياد: Lube lines routed to all major bearing points with accessible vibration sensor ports | آپريشنل فائدا: Enables proactive lubrication and realtime bearing health monitoring during operation, preventing catastrophic bearing failure. | ROI اثر: بحالي کي رد عمل کان اڳڪٿي ڪرڻ ۾ تبديل ڪري ٿو, avoiding a single major bearing failure event that can cost over $50k in parts and lost production.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار | اسان جو ڪوڪ وائبريشن اسڪرين حل | فائدو (% سڌارو) |
| : | : | : | : |
| پينل سروس زندگي (پرائمري ڊيڪ) | 3 5 مهينو | 9 14 مهينو | +180% |
| اسڪريننگ جي ڪارڪردگي (for target fraction) | ~ 85% 90% Steady State| مسلسل >94% Steady State| +5 جي طرف +9% حاصلات |
| توانائي واپرائڻ في ٽين اسڪرين| بيس لائين (100%)| تي ماپيل 7075% بنيادي طور تي| 25 جي طرف 30% |
| Annual Downtime for Screen Maintenance| 80 120 ڪلاڪ / سال| 24 40 ڪلاڪ / سال| 70% |
| Transmitted Force to Support Structure| هاءِ (Requires heavy foundation) Drastically Reduced (Standard industrial floor suitable)| تائين 80% |
5. ٽيڪنيڪل وضاحتون
ماڊل رينج & ظرف: Sizes from 1.2m x 3m to 2.4m x 6m; capacities from 200 TPH کان مٿي 1500 TPH depending on aperture size and material gradation.
ڊرائيو & طاقت: Dualmass vibrator driven by twin TEFC صنعتي موٽر. پاور رينج کان 15 kW کان 75 kW per motor based on machine size.
ڇت جي تعمير: Multideck configuration (13 ڊيڪ). Side tensioned or boltdown panels in modular sections.
مواد جي وضاحت: Mainframe constructed from M250 grade steel; side plates are minimum 20mm thick with internal reinforcements; فيڊ پوائنٽ تي لينر ڪپڙا AR400 اسٽيل آهن.
جسماني طول و عرض & وزن: ماڊل جي لحاظ کان خاص طور تي مختلف آهي; example unit (1.8m x 4.8m): ~12m L x ~3m W x ~3m H; وزن تقريبن. 18,000 ڪلو.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 50 ° C تائين محيطي درجه حرارت لاء ٺهيل; dusttight enclosures موجود آهن; standard IP65 protection on electrical components.
6. درخواست جا منظر
[Integrated Steel Mill – Blast Furnace Feed Prep] چيلنج: A major mill experienced excessive fines (<10ايم ايم) in their BF charge due to an aging screen with severe blinding issues (~22% fines carryover), increasing fuel rate and reducing furnace efficiency.حل: Installation of a primary Coke Vibration Screen featuring nonblinding polyurethane slot panels on the bottom deck.نتيجا: Fines carryover reduced to <8%. Achieved payback in under 11 months through reduced coke rate and increased furnace productivity.
[Coke Production Plant – Product Classification] چيلنج: A producer needed sharper separation between nut coke (1025ايم ايم) and blast furnace coke (>25ايم ايم) but faced rapid wear on traditional wire mesh panels requiring monthly changes.حل: Implementation of a twodeck heavyduty unit with topdeck AR400 panels for scalp removal and bottomdeck rubberclad perforated panels for precise final sizing.نتيجا: Panel life extended to over nine months per set while achieving a clean product split with less than 5% contamination between fractions.
7.تجارتي خيالات
Our procurement model is designed for clarity and longterm partnership:
قيمت جا درجا: مشين جي ماپ / throughput گنجائش جي بنياد تي:
Standard Duty Units (1000 ٽي پي ايڇ)
نوٽ: Pricing includes base machine with standard panel specification.
اختياري خاصيتون / اضافو:
Dust encapsulation hoods
Advanced condition monitoring system
Specialized panel materials
Variable frequency drive packages
سروس پيڪيجز:
1.رٿيل سار سنڀال جو معاهدو
2.پارٽس ڪٽنگ پروگرام
3.Onsite Training
فنانسنگ جا اختيار:
لچڪدار تجارتي ليزنگ ڍانچي اسان جي ڀائيوارن جي ذريعي دستياب آهن
8.FAQ
Q1.Are your Coke Vibration Screens compatible with existing chutework?
A1.Dimensional drawings are provided during the quotation phase allowing your engineering team can verify fit within your current layout
Q2.What is the expected impact on my plant's overall throughput?
A2.Field data shows that by eliminating blinding our units typically restore full design capacity often increasing overall plant throughput where screening was previously the bottleneck
Q3.How does lead time compare between standard versus custom configurations?
A3.Modular design allows us build most units within [XY weeks]. Fully custom modifications may extend this timeline which will be detailed upfront
Q4.What commercial terms do you offer?
A4.We provide firm fixedprice quotations valid [time period]. Payment terms are typically structured around milestones such as order confirmation shop readiness shipment
Q5.Do you provide installation supervision?
A5.Erection supervision commissioning support is available as an optional service package ensuring correct mechanical alignment electrical connection startup procedures
