چيني هارگا هامر مل فئڪٽري جي قيمت
1. PAINPOINT driven اوپننگ
Are you managing the escalating costs and operational bottlenecks of your size reduction process? پلانٽ مينيجرز ۽ خريداري جي ماهرن لاء, the wrong hammer mill can manifest as persistent, profitdraining challenges:
ضرورت کان وڌيڪ بند وقت & سار سنڀال جا خرچ: Frequent wear part replacement and unplanned stops for maintenance disrupt your entire production line. How much revenue is lost per hour of downtime?
غير مطابقت واري پيداوار & پيداوار جي معيار: Fluctuations in particle size distribution and unwanted fines can compromise your final product specification, leading to batch rejections or reduced market value.
اعلي توانائي واپرائڻ في ٽون: Inefficient grinding mechanics directly translate to soaring electricity bills, a primary operational expense that erodes your margin.
Abrasive ايپليڪيشنن ۾ تيز لباس: Processing hard or abrasive materials can destroy standard hammers and liners in weeks, creating a cycle of high spare parts costs and labor.
محدود لچڪدار & ڇڪڻ: Can your current equipment handle varying feed materials or moistures without frequent clogging, requiring manual intervention and safety risks?
بنيادي سوال آهي: does your hammer mill act as a reliable asset for profit generation, يا بار بار خرچ جو مرڪز?
2. پيداوار جو جائزو
The industrial hammer mill is a core piece of impact crushing equipment designed for highvolume reduction of mediumhard to brittle materials. Its operational workflow is based on direct, highkineticenergy impact:
1. کاڌ خوراڪ: Raw material is uniformly fed into the grinding chamber via a controlled feeder.
2. سائيز جي گھٽتائي: تيزيءَ سان گھمندڙ ھٿون (هڪ روٽر تي نصب) مواد کي مارڻ, بريڪر پليٽن سان اثر ڪرڻ تي ان کي ٽوڙيو.
3. ذرات جي درجه بندي: Sized particles pass through a screen (or grate) with specific apertures determining the final maximum product size.
4. خارج ٿيڻ: مناسب انداز ۾ ٺهيل مواد مل مان نڪرندو آهي, while oversized particles remain in the chamber for further reduction.
ايپليڪيشن جو دائرو: چونا پٿر لاء مثالي, جپسم, ڪوئلو, ٻيهر استعمال ٿيل مجموعا, گلاس, تباهي برباد ڪرڻ, and certain minerals. Effective for both primary and secondary crushing tasks.
اهم حدون: تمام سخت لاء مناسب ناهي (محسن >6), لچڪدار, or highly fibrous materials without significant modification and expect accelerated wear.
3. بنيادي خاصيتون
متحرڪ روٽر توازن | ٽيڪنيڪل بنياد: Computeraided dynamic balancing at operational RPM | آپريشنل فائدا: تباهي واري کمپن کي ختم ڪري ٿو, تائين برداشت جي زندگي وڌائي ٿو 40%, allows for smoother fullcapacity operation | ROI اثر: Reduces premature drive train failures, lowering longterm maintenance costs and associated downtime.
موٽڻ لائق & ملٽي ويئر ايج هيمر | ٽيڪنيڪل بنياد: Symmetrical hammer design crafted from highchromium alloy steel | آپريشنل فائدا: Hammers can be rotated or flipped 24 times to utilize all wear edges before replacement; doubles service life in abrasive applications | ROI اثر: Directly cuts spare parts inventory cost and frequency of changeout labor.
QuickChange اسڪرين سسٽم | ٽيڪنيڪل بنياد: Hydraulic or manual slideout mechanism with segmented screen design | آپريشنل فائدا: اسڪرين جي تبديلي مڪمل ڪئي وئي ھيٺئين ۾ 30 منٽن جي مقابلي ۾ ڪيترن ئي ڪلاڪن; enables rapid product size flexibility | ROI اثر: Maximizes plant uptime and responsiveness to different production requirements or customer specs.
HeavyDuty Monoblock Baseframe | ٽيڪنيڪل بنياد: Singlepiece fabricated steel base integrated with motor mount | آپريشنل فائدا: Ensures perfect permanent alignment of motor and rotor shaft; prevents operational stress from misalignment | ROI اثر: Eliminates a primary cause of belt wear and bearing failure, ensuring consistent power transmission.
ايئر اسسٽنٽ ڊسچارج & Dedusting بندرگاهن | ٽيڪنيڪل بنياد: Integrated plenum designed for negative pressure connection | آپريشنل فائدا: Actively removes finished material from the chamber, preventing recirculation and heat buildup; reduces internal wear and improves throughput by up to 15% | ROI اثر: مخصوص توانائي واپرائڻ گھٽائي ٿو (kWh/ٽن) and improves mill efficiency.
DualFunction Breaker Plate | ٽيڪنيڪل بنياد: Adjustable impact plate with replaceable carbide inserts in highwear zones | آپريشنل فائدا: Optimizes impact angle for different materials; dramatically increases liner life in critical wear areas | ROI اثر: Reduces costperton for liner consumables by providing targeted protection where it matters most.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري معيار | اسان جو هيمر مل حل دستاويزي فائدو |
| : | : | : |
| ڪپڙا پارٽ لائف (ڇڪڻ وارو مواد) | ~300400 Operating Hours
Standard Manganese Steel Hammers| ~7501000 Operating Hours
HighChrome Alloy Reversible Hammers| تائين 150% سڌارو |
| مخصوص توانائي واپرائڻ
(kWh في ميٽرڪ ٽين) مواد جي لحاظ کان مختلف آهي.| بيس لائين = 100%| Field data shows consistent operation at 8590% of baseline consumption.| 1015% ڪارڪردگي حاصل ڪرڻ |
| اسڪرين جي تبديلي جو وقت
(مڪمل عمل) Manual systems.| 2 3 ڪلاڪ سراسري| Engineered quickchange system completes task in <30 منٽ.| ~80% Time Reduction |
| ناڪامي جي وچ ۾ وچولي وقت (ايم بي ايف)
Critical Drive Components| ~4,000 Hours Typical| Dynamic balancing & aligned baseframe extend MTBF to >6,500 ڪلاڪ| مٿان 60% سڌارو |
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: کان ماڊل انحصار throughput 5 TPH کان مٿي 150 معياري معدني ايپليڪيشنن لاء TPH.
بجلي جي گهرج: Driven by heavyduty electric motors from 75 kW کان 500 kW+, گلوبل وولٹیج جي معيار لاء ترتيب ڏنل (380V480V / 5060هز).
روٽر جي وضاحت: Solid forged or fabricated steel rotor with machined hammer pins; diameters from 800mm to 2000mm; widths matching feed opening.
مواد جي وضاحت: Main housing constructed from ≥25mm thick mild steel plate. Highwear components offered in AR400 Steel, هاء ڪروم لوهه (هاءِ سي آر), or Tungsten Carbide overlays based on application.
جسماني طول و عرض (مثالي ماڊل): فيڊ کولڻ: 1400mm x 800mm; Overall Length: ~3200mm; ويڪر: ~2800mm; اوچائي: ~2500mm; لڳ ڀڳ. وزن: 18 ٽونس.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل. Dusttight housing rated for connection to dust collection systems meeting local emissions standards.
6. درخواست جا منظر
سيمينٽ پلانٽ جي خام مال جي تياري | چيلنج: A plant processing limestone with high silica content faced hammer changes every three weeks (~500 hrs), causing costly kiln line stoppages every quarter for major maintenance.| حل: Implementation of a heavyduty hammer mill with reversible HiCr hammers and tungstencarbide enhanced breaker plates.| نتيجا: Hammer service life extended to nine weeks (~1500 hrs). Major maintenance intervals aligned with annual planned shutdowns, eliminating three unplanned stoppages per year and reducing crushing circuit spare parts cost by an estimated $65,000 سالانه.
اڏاوت & ڊيموليشن ويسٽ ريسائڪلنگ جي سهولت | چيلنج: کاڌ خوراڪ جي غير مطابقت (ڪنڪريٽ, سرون, اسفالٽ) led to frequent screen clogging with damp material and rapid hammer wear at pivot holes causing premature failure.| حل:: Installation of a hammer mill featuring an airassisted discharge system to handle moisture and hardened hammer pins with proprietary bushing design.| نتيجا:: مخلوط سي جي ذريعي&D waste increased by an estimated 20% due to eliminated clogging delays. Hammer change frequency reduced by 30%, directly lowering labor hours spent on maintenance.
7. تجارتي خيالات
Our industrial hammer mills are offered in three primary tiers:
1. معياري ڊيوٽي سيريز: For consistent feed materials like limestone/gypsum. Focus on reliability and costeffectiveness for singleapplication plants.
2. HeavyDuty سيريز: Engineered for abrasive materials (مثال, silicarich rock) featuring enhanced wear packages as standard.
3. ڪسٽم انجنيئر حل: For unique applications such as metal recovery circuits or specific grain shape requirements involving modified rotors or specialized liners.
اختياري خاصيتون شامل آهن:
خودڪار lubrication نظام
Vibration monitoring sensors
Explosionproof construction
Specialized screen geometries
We support commercial buyers through:
Comprehensive Service Packages ranging from basic commissioning to full annual inspection contracts with guaranteed parts availability.
فنانسنگ & Leasing Options available through partners to facilitate capital expenditure planning.
8.FAQ
1.ق:What information do you need to recommend the correct hammer mill model?
A.We require details on your target material(ايس) including hardness/abrasiveness analysis if available), required feed size input), desired output particle size distribution), target hourly capacity tons per hour), نمي جي مواد جي حد).
2.ق:What is the typical lead time?
A.For standard models within our HeavyDuty Series lead time is typically 1216 weeks FOB China port depending on current order volume Customengineered solutions require additional engineering time
3.ق:What are my options if my feed material characteristics change over time?
A.The reversible hammer design provides flexibility The quickchange screen system allows you adapt final product size We can also advise on retrofitting different liner materials postpurchase
4.ق:What warranty coverage do you provide?
A.We offer a standard 12month warranty against defects in materials workmanship starting from commissioning This excludes normal wear parts like hammers screens which are consumables
5.ق:انسٽاليشن دوران ٽيڪنيڪل سپورٽ جي ڪهڙي سطح مهيا ڪئي وئي آهي?
A.Commissioning supervision by our factory engineers is available either included within certain service packages or as an optional purchase We provide comprehensive operation maintenance manuals electrical schematics foundation drawings digitally prior shipment
6.Q.How do you ensure consistent manufacturing quality?
A.Every major assembly rotor housing undergoes documented inspection protocols including nondestructive testing NDT dynamic balancing reports Final testing includes noload runin at our facility before disassembly shipping
7.Q.Can you supply all necessary ancillary equipment?
A.We can provide complete system integration including feed conveyors magnetic separators structural steel supports dust collection interfaces electrical control panels as part turnkey project scope
