چيني 250 300tph پٿر کرشنگ پلانٽ Oem فئڪٽري
1. PAINPOINT driven اوپننگ
ڇا توھان منظم ڪري رھيا آھيو ھڪڙي وچولي وڏي پيماني تي مجموعي پيداوار جي آپريشن ۽ مسلسل رڪاوٽن کي منهن ڏيڻ جيڪي منافعي کي ختم ڪن ٿا? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, هڪ 250300tph پٿر جي ڪرشنگ پلانٽ هڪ نازڪ اثاثو آهي, yet common operational challenges directly impact your bottom line. انهن اڪثر مسئلن تي غور ڪريو:
غير مطابقت رکندڙ ذريعي & بند وقت: Unplanned stoppages due to feeder blockages, crusher overloads, or conveyor misalignment can cost thousands per hour in lost production and idle labor.
اعلي آپريشنل & سار سنڀال جا خرچ: بار بار لباس جو حصو متبادل, high energy consumption per ton of output, and the need for specialized maintenance crews steadily increase your cost per aggregate ton.
Poor Product Shape & درجه بندي ڪنٽرول: Inconsistent output leads to excess fines or outofspec material, reducing the market value of your end product and causing rejections.
سخت ٻوٽي جي جوڙجڪ & Scalability Limits: Fixed designs struggle to adapt to changing feed material hardness or required product mixes, forcing costly retrofits or operating below optimal capacity.
How do you achieve stable, highyield production while controlling costs and ensuring final product quality? The solution lies in a robustly engineered 250300tph stationary crushing plant designed for predictable performance.
2. پيداوار جو جائزو
This solution is a complete stationary stone crushing and screening plant engineered for a nominal output of 250 جي طرف 300 ميٽرڪ ٽين في ڪلاڪ (tph) مڪمل ٿيل مجموعي جو. It is designed as a primarytotertiary processing system for mediumhard to hard stones like granite, بيسالٽ, ۽ چونا پٿر.
آپريشنل ڪم فلو:
1. پرائمري ڪرشنگ: وڏو کاڌو مواد (≤750mm) is reduced by a heavyduty jaw crusher or gyratory crusher.
2. ثانوي & ٽيٽيري ڪرشنگ: The primary crushed material is further processed by cone crushers for size reduction and improved particle shape.
3. اسڪريننگ & درجه بندي: Vibrating screens separate material into precise size fractions, routing oversize back to crushers and directing onspec product to final stockpiles.
ايپليڪيشن جو دائرو: Ideal for large quarry operations, major infrastructure project support (هاءِ ويز, ريل گاڏيون), and commercial aggregate supply yards requiring highvolume, مسلسل پيداوار.
اهم حدون: Feed material hardness must be within specified limits (مثال, تائين 300 MPa compressive طاقت). Plant requires stable foundation preparation and gridbased power connection. Not designed for mobile or frequent relocation.
3. بنيادي خاصيتون
ذھني فيڊ ڪنٽرول سسٽم | ٽيڪنيڪل بنياد: متغير فريڪوئنسي ڊرائيو (وي ايف ڊي) on primary feeder with level sensors | آپريشنل فائدا: Prevents crusher cavity overload and minimizes bridging, ensuring smooth material flow | ROI اثر: تائين غير منصوبابندي بند وقت گھٽائي ٿو 15% and improves crusher liner life
Laminated Crushing Chamber Design | ٽيڪنيڪل بنياد: Multilayer crushing cavity geometry in cone crushers | آپريشنل فائدا: Produces superior particle shape with lower flakiness index and controlled fines generation | ROI اثر: Increases premium product yield by 812%, enhancing sales revenue
مرڪزي گريسنگ & هائيڊولڪ سسٽم | ٽيڪنيڪل بنياد: Singlepoint lubrication stations with automated timers and pressure monitoring | آپريشنل فائدا: Ensures critical bearing points are serviced consistently, reducing failure risk | ROI اثر: Lowers bearingrelated breakdowns by an estimated 25% and extends service intervals
HighStrength Modular Conveyor Framework | ٽيڪنيڪل بنياد: CADoptimized truss design using hightensile steel | آپريشنل فائدا: لوڊ هيٺ غير معمولي استحڪام مهيا ڪري, reducing vibration and misalignment issues | ROI اثر: Decreases conveyor maintenance time by approximately 20% over the plant lifecycle
PLCBased Automated Process Logic | ٽيڪنيڪل بنياد: انساني مشين انٽرفيس سان پروگرام قابل منطق ڪنٽرولر (ايڇ ايم آئي) for sequence control and interlocking | آپريشنل فائدا: Allows singleoperator oversight of startup/shutdown sequences and provides fault diagnostics | ROI اثر: Optimizes power use during operation cycles and reduces labor requirements for plant control
HeavyDuty Vibrating Screen with QuickChange Decks | ٽيڪنيڪل بنياد: Rubber shear mounts and sidetensioned screen media attachment system | آپريشنل فائدا: Provides efficient sizing with reduced noise/vibration transmission; enables faster screen cloth replacement | ROI اثر: Cuts screen maintenance downtime by up to 40% تبديلي واري واقعي جي مطابق
Integrated Dust Suppression System | ٽيڪنيڪل بنياد: Nozzle arrays at transfer points connected to a highpressure pump system | آپريشنل فائدا: Effectively controls airborne particulate at primary dust generation sources | ROI اثر: ماحولياتي ضابطن جي تعميل کي يقيني بڻائي ٿي, avoiding potential fines and improving site working conditions
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (250300tph پلانٽ) | This 250300tph Stone Crushing Plant Solution | فائدو (% سڌارو) |
|||||
| Overall Equipment Effectiveness (اي اي) | ~76% | Target ≥84% | +10.5% |
| بجلي جو استعمال (kWh/ton پروسيس ٿيل) | وڏي پيماني تي مختلف آهي; baseline = X | Optimized system design reduces baseline |7% جي طرف 12% |
| Crusher Wear Part Life (Manganese Liners)| Based on abrasive feed | Improved chamber design & مصر جي چونڊ |15% قيمت في ٽون |
| ناڪامين جي وچ ۾ وچولي وقت (ايم بي ايف) Key Conveyors ~1,200 hours ~1,650 hours +37.5% |
| پيداوار جي شڪل انڊيڪس (Flakiness) عام طور تي >20% برقرار رکي ٿو <15% 25% Improvement in Cubicity |
5. ٽيڪنيڪل وضاحتون
نامياتي ظرفيت جي حد: 250 - 300 tph (varies based on feed material hardness & required product gradation).
پرائمري کولہو جا اختيار: جهيڙيندڙ (PE900×1200) يا Gyratory Crusher; Feed Opening up to 750mm.
ثانوي / ثانوي Crushers: Multicylinder Hydraulic Cone Crushers.
اسڪريننگ جو سامان: Tripledeck heavyduty circular motion vibrating screens; Total screening area ≥20m².
ڪل انسٽال ٿيل پاور: لڳ ڀڳ 550 - 650 ڪلواٽ (ترتيب تي منحصر آهي).
اهم مواد جي وضاحت: Primary frame construction Q345B steel; Highwear components use Mn18Cr2 or equivalent alloys; Conveyor belts rated for minimum PIW 800.
مجموعي طور ٻوٽي جي پيرن جو نشان (LxW): Approximately 85m x 65m (ترتيب تي منحصر). Height restrictions apply (~25m max).
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل; Dust emission control achieves ≤20mg/m³ at key points.
6. درخواست جا منظر
گرينائيٽ ڪواري توسيع پروجيڪٽ
Challenge A quarry needed to increase production from 200tph to a consistent 280tph of road base and concrete aggregates but had limited space for plant expansion.
Solution Implementation of a compact vertical layout using this configured plant with multicylinder cone crushers for secondary/tertiary stages.
Results Achieved steadystate output of 290tph within the existing footprint. Product cubicity met the highest local specification standards.
LargeScale Highway Construction Support
Challenge A contractor required an onsite crushing setup capable of processing blasted limestone at high volume while maintaining strict gradation bands for multiple subbase layers.
Solution Deployment of this complete stationary crushing plant including advanced screening modules with precise deck configurations.
Results The plant supplied over 1.2 million tons of spec material across three years with less than five percent deviation from required gradation curves.
7. تجارتي خيالات
Our solutions are offered in tiered configurations:
معياري تشڪيل جو درجو: بنيادي ڪرشنگ ماڊل شامل آهن,screening units,and basic PLC control.Priced as a turnkey package.
اعلي ڪارڪردگي جو درجو: Adds intelligent feed systems,crusher automation settings,and premium wear materials.Initial investment yields lower longterm operating costs.
Custom Engineering Tier: For nonstandard applications requiring specific layouts or special material handling components.Priced upon project engineering review.
Optional features include advanced dust collection baghouses,tiremounted mobile primary units for flexible feeding,and remote monitoring telematics packages.Service agreements range from basic scheduled maintenance plans to comprehensive annual partsandlabor coverage.Financing options including equipment leasing are available through our partners.
8. FAQ
What are the primary power requirements?
A stable threephase industrial power supply is required.Total connected load typically ranges from550to650kW.Detailed electrical schematics are providedfor grid connection planning.
Can this plant process river gravel or very abrasive materials?
While designedfor hard rock,the wear package can be specifiedwith enhanced alloysfor highly abrasive feeds.Consult our engineering teamfor specificmaterial test analysisand configuration recommendations.
What is the typical installationand commissioning timeline?
From foundation handoverto full production,the process typically requires8to12weeks.This includes mechanical erection,برقي ڪنيڪشن,system calibration,and operator training conductedby our engineers.
Do you provide spare parts support globally?
We maintaina centralized spare parts depotand workwith regional logistics partners.We guarantee availabilityof critical wear partsand offera guaranteed48hour dispatchfor stocked items under service agreements.
How does thisplant handle variationsin feed sizeor hardness?
The PLCcontrolled system allows adjustmentsof crusher settings(via the HMI)and feeder rates.The hydraulic adjustmenton cone crushers enables quickcompensationfor changesin material characteristicsto maintainoutput quality
