چين مٿي ڏهه پٿر Crusher مشين بلڪ آرڊر
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع دير سان توهان جي مجموعي پيداوار جي مارجن کي ختم ڪري رهيا آهن? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, پرائمري ڪرشنگ ۾ بنيادي چئلينج اڪثر ڪري پاڻ کي کولہو کان ئي اسٽيم. عام درد جون پوائنٽون شامل آهن:
زيادتي پائڻ & سار سنڀال جا خرچ: Premature failure of wear parts like jaws and liners leads to frequent, costly replacements and laborintensive changeouts.
اڻ شيڊول بند وقت: Mechanical failures or blockages halt your entire processing line, causing significant losses in daily throughput.
متضاد پيداوار جي درجه بندي: فيڊ جي سائيز ۾ ڦيرڦار يا سختي جي نتيجي ۾ آف اسپيڪ پراڊڪٽ, forcing recrushing and reducing yield of highvalue fractions.
اعلي توانائي واپرائڻ: Inefficient crushing chambers and drives consume excessive power per ton of material processed, directly impacting operating expenses.
Rigidity to Feed Conditions: Equipment that cannot handle occasional oversize or varying moisture content becomes a bottleneck.
Is your current primary crusher a source of variable cost and reliability concerns? The solution requires machinery engineered not just for peak performance, but for sustained operational economy and control.
2. پيداوار جو جائزو: JAW CRUSHER
The China Top Ten Stone Crusher Machine for bulk order consideration is a heavyduty, اعليٰ صلاحيت جهيڙيندڙ, engineered for primary crushing of hard rock, گرينائيٽ, بيسالٽ, درياهه جي پٿر, ۽ تباهي ڪنڪريٽ. Its operational workflow is defined by reliability:
1. کاڌ خوراڪ: Material is loaded into the vibrating grizzly feeder, جيڪو ڏنڊ کان پاسو ڪري ٿو ۽ وڏي سائيز کي ڪرشنگ چيمبر ڏانهن سڌو ڪري ٿو.
2. Compressive Crushing: هڪ مضبوط سنسڪرت شافٽ هڪ هلندڙ جبڑے جي پليٽ کي مقرر جبڑے جي پليٽ جي خلاف هلائي ٿو, پٿر کي ڀڃڻ لاءِ زبردست دٻاءُ واري قوت لاڳو ڪرڻ.
3. ڊسچارج سيٽنگ ايڊجسٽمينٽ: The crushed product size is precisely controlled by hydraulically or mechanically adjusting the gap at the discharge point.
4. خارج ٿيڻ & پهچائڻ: Sized material exits the chamber onto the main plant conveyor for transport to secondary processing stages.
ايپليڪيشن جو دائرو: اسٽيشنري کواري ٻوٽن لاءِ مثالي, وڏي پيماني تي کني آپريشن, ۽ اهم انفراسٽرڪچر پروجيڪٽ جيڪي مسلسل گهربل آهن, highvolume (عام طور تي 2001500 ٽي پي ايڇ) primary reduction. حدون: Not designed for abrasive recycling materials without specific liner configurations; requires prepared feed to minimize bridging; maximum reduction ratio is typically lower than that of impact crushers.
3. بنيادي خاصيتون
ڊيپ ڪرشنگ چيمبر & Optimized Kinematics | ٽيڪنيڪل بنياد: وڌايل نپ زاويه ۽ ڊگھو لڪير کرشنگ اسٽروڪ | آپريشنل فائدا: Enables higher throughput per cycle and reduces bridging risks | ROI اثر: فيلڊ ڊيٽا تائين ڏيکاري ٿو 15% higher capacity compared to conventional chambers of similar intake dimensions.
HeavyDuty فريم تعمير | ٽيڪنيڪل بنياد: ماڊلر, nonwelded stressrelieved steel frame with oversized bearings | آپريشنل فائدا: Withstands cyclical loading and shock forces from uncrushables, minimizing frame fatigue | ROI اثر: ڏهاڪن تائين تعميراتي خدمت جي زندگي کي وڌايو, توهان جي سرمائيداري سيڙپڪاري جي حفاظت.
هائيڊولڪ ايڊجسٽمينٽ & صاف ڪرڻ وارو نظام | ٽيڪنيڪل بنياد: Integrated hydraulic cylinders for setting adjustment and chamber clearing | آپريشنل فائدا: Allows quick CSS changes for product gradation control and safe reversal to clear blockages in minutes | ROI اثر: Reduces downtime for adjustments/clearing by over 80% دستي شيم سسٽم جي مقابلي ۾.
HighStrength Jaw Plates & Profile Design | ٽيڪنيڪل بنياد: Manganese steel alloys with optimized tooth profiles matched to feed material | آپريشنل فائدا: Increases wear life significantly while maintaining efficient fragmentation | ROI اثر: انڊسٽري ٽيسٽ ڏيکاري ٿو 2030% longer liner life under equivalent conditions, لباس جي حصن لاء قيمت گھٽائڻ.
مرڪزي خودڪار لوڻ وارو نظام | ٽيڪنيڪل بنياد: Programmable greasing system for all major bearing points | آپريشنل فائدا: دستي مداخلت کان سواءِ سڀني آپريٽنگ حالتن تحت بهترين بيئرنگ لوبريڪيشن کي يقيني بڻائي ٿي | ROI اثر: قيمتي بيئرنگ ناڪامي کي روڪيو; documented to reduce lubricationrelated maintenance labor by 50%.
VBelt ڊرائيو & Flywheel Design | ٽيڪنيڪل بنياد: Multiple Vbelt transmission with highinertia flywheels | آپريشنل فائدا: Smooths out power demand peaks, protects the motor from shock loads, and ensures constant momentum during crushing cycles | ROI اثر: Lowers peak current draw (improving power factor) and reduces stress on drive components.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري معيار | Our Jaw Crusher Solution Documented Performance | فائدو (% سڌارو) |
| : | : | : | : |
| دستيابي (اپٽائم) | ~92% (شيڊول ٿيل & اڻڄاتل) |>96% (Based on 24month field audits) |>4% واڌارو |
| قيمت في ٽون (لباس جا حصا) بيس لائين انڊيڪس = 100| انڊيڪس = 100 (Market Average) انڊيڪس = 7580 (Under Comparable Conditions)| ~2025% Reduction |
| توانائي جو واھپو (kWh/ٽن)| پٿر جي قسم جي لحاظ کان مختلف آهي; Baseline established per project |>510% Reduction via optimized kinematics & ڊرائيونگ جي ڪارڪردگي| >510% سڌارو |
| ذريعي پٽ مطابقت (% of Target TPH)| +/ 10% variation with feed fluctuations|50% تسلسل ۾ بهتري |
5. ٽيڪنيڪل وضاحتون
ماڊل رينج جي گنجائش: 200 1,500 ٽين في ڪلاڪ (ٽي پي ايڇ), فيڊ مواد جي کثافت ۽ پيداوار جي سائيز جي جوڙجڪ تي منحصر ڪري ٿو.
فيڊ اوپننگ سائز: Available from 900mm x 600mm up to 1500mm x 1200mm.
بجلي جي گهرج: مکيه کولہو موٽر مان 75 kW تائين 315 ڪلواٽ; ڪل پلانٽ معاون طاقت ترتيب جي لحاظ کان مختلف آهي.
مواد جي وضاحت: وڏي طاقت ختم ٿي وئي & ٺهيل اسٽيل فريم; Fixed/Moving jaws in Mn14Cr2/Mn18Cr2 alloy steel; Eccentric shaft in forged alloy steel.
جسماني طول و عرض (لڳ ڀڳ., Largest Model): Length ~7m x Width ~3.5m x Height ~4m (فيڊر کان سواء).
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل; dustproofed bearings; اختياري حرارتي / کولنگ سسٽم موجود آهن.
6. درخواست جا منظر
گرينائيٽ ڪواري توسيع پروجيڪٽ
چيلنج: A large granite quarry needed to increase primary crushing capacity by 40% without expanding its plant footprint or changing feed size distribution. The existing crusher suffered from low availability due to frequent liner changes.
حل لاڳو ڪرڻ: Installation of a single highcapacity Jaw Crusher from this range featuring extendedlife jaw plates and a hydraulic adjustment system.
نتيجا: اوور جي هڪ مسلسل throughput واڌ حاصل ڪئي 45%. Liner changeout intervals extended from approximately 450 hours to over 650 ساڳئي حالتن ۾ ڪلاڪ. This resulted in three fewer scheduled shutdowns annually for liner maintenance.
Major Highway Construction Base Layer Production
چيلنج: A contractor required consistent production of 04 inch aggregate from variable river gravel on a tight project timeline. Downtime due to uncrushable material or blockages was unacceptable.
حل لاڳو ڪرڻ: Deployment of this Jaw Crusher equipped with an automatic hydraulic clearing system integrated with an aggressive vibrating grizzly feeder.
نتيجا: The plant maintained an average weekly availability exceeding 97%. The quickclearing function was activated multiple times daily without stopping the feeder conveyor system eliminating previously typical hourlong stoppages Project completed ahead of schedule
تجارتي خيالات
Equipment pricing is structured into three primary tiers based on capacity size:
1. معياري ڊيوٽي سيريز (1000 ٽي پي ايڇ): For mega mining infrastructure projects
Optional features include automated wear monitoring systems dust suppression ring packages special alloy liners for highly abrasive applications extended warranty packages
Service packages are offered separately ranging from basic commissioning supervision annual inspection plans comprehensive multiyear maintenance contracts including parts coverage
Financing options are available through our partners including equipment leasing longterm rental purchase plans milestonebased project financing
FAQ
بنيادي ضرورتون ڇا آهن?
These are heavy static machines requiring substantial reinforced concrete foundations Detailed geotechnical reports are necessary our engineering team provides full foundation drawings specific site data
How does this machine handle clayey or wet material?
While designed primarily hard rock standard models can handle moderate moisture An optional scalping screen grizzly feeder is critical wet conditions prevent chamber packing For severe clay applications different crusher types may recommended
What is lead time bulk order?
For confirmed bulk orders ten units typical lead time manufacturing shipping ranges weeks depending model complexity Current production schedules provided upon inquiry
What aftersales support included?
Standard delivery includes supervision commissioning operator training oneyear warranty manufacturing defects Comprehensive spare parts kits recommended held stock ensure minimal lead time critical components
Can existing plant control systems integrate new crusher?
Yes The crushers PLC system standard communication protocols Modbus TCP/IP OPC UA allowing integration most modern plant SCADA systems Interface documentation provided
