چين پٿر Crusher مشين جي جاچ
1. PAINPOINT driven اوپننگ
Are unpredictable breakdowns and inconsistent particle size distribution eroding your project margins? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, the true cost of a stone crusher machine extends far beyond its purchase price. اهم آپريشنل چئلينج شامل آهن:
اڻ شيڊول بند وقت: Bearing failures or component wear can halt an entire production line, costing thousands per hour in lost output and labor.
اعلي آپريشنل خرچ: Excessive energy consumption per ton of processed material directly impacts profitability, while frequent part replacements strain maintenance budgets.
غير مطابقت واري پيداوار جي معيار: Fluctuations in final aggregate size and shape can lead to rejected loads, compromising downstream processes like asphalt mixing or concrete batching.
Rigid Application Limitations: A machine that cannot adapt to varying feed materials (مثال, from abrasive granite to sticky limestone) forces operational compromises.
How do you select equipment that provides not just crushing force, but crushing اعتبار? The solution lies in a machine engineered against these specific failure points. This is where rigorous چين پٿر Crusher مشين جي جاچ transitions from a factory checklist to your most critical due diligence.
2. پيداوار جو جائزو
This product line refers to heavyduty jaw crushers and cone crushers designed for primary and secondary crushing of hard rock, جهڙوڪ گرينائيٽ, بيسالٽ, ۽ درياهه جو پٿر. The operational workflow is engineered for continuous mineral processing:
1. ابتدائي گھٽتائي: وڏو کاڌو مواد (up to specified inlet dimensions) is introduced into the crushing chamber.
2. Compressive Fragmentation: A fixed jaw plate and a moving jaw plate (جبڑے crushers ۾) or mantle and concave (شنک crushers ۾) apply extreme compressive force to fracture the stone.
3. ڪنٽرول ٿيل خارج ٿيڻ: Crushed material passes through an adjustable discharge gap, determining the final topsize of the product.
4. مواد خارج ڪرڻ: Processed aggregate is conveyed for screening or further reduction stages.
ايپليڪيشن جو دائرو: اسٽيشنري کوٽائي لاء مثالي, وڏي پيماني تي کني آپريشن, and major construction material plants requiring consistent, اعلي مقدار جي پيداوار (عام طور تي 501500 ٽي پي ايڇ).
اهم حدون: Not suitable for highly abrasive metal ores without specific liner alloys; requires stable foundational support; optimal performance depends on proper feed size regulation.
3. بنيادي خاصيتون
Optimized Kinematic Design | ٽيڪنيڪل بنياد: Computermodeled swing jaw motion & چيمبر جاميٽري | آپريشنل فائدا: Creates a more aggressive crushing action with each cycle, increasing throughput for the same motor power | ROI اثر: فيلڊ ڊيٽا تائين ڏيکاري ٿو 15% higher throughput per kWh compared to previousgeneration designs.
Integrated Hydraulic Adjustment & صاف ڪرڻ | ٽيڪنيڪل بنياد: Centralized hydraulic system for CSS adjustment and uncrushable material release | آپريشنل فائدا: Operators can adjust product size or clear a stall in minutes without manual disassembly, reducing downtime risk | ROI اثر: Reduces nonproductive time by an average of 30 hours annually per machine.
HighStrength Frame & بيئرنگ هائوسنگ | ٽيڪنيڪل بنياد: محدود عنصرن جو تجزيو (ايف اي اي)optimized cast steel or welded structures | آپريشنل فائدا: Absorbs dynamic loads and shock events from uncrushables, minimizing frame stress fractures over a 10+ سال جي زندگي | ROI اثر: Mitigates risk of catastrophic structural failure, ڊگھي مدت جي اثاثن جي قيمت جي حفاظت.
MultiChamber Cone Options | ٽيڪنيڪل بنياد: Interchangeable concave profiles for coarse, medium, or fine crushing applications | آپريشنل فائدا: One base machine can be adapted during liner changes to shift output gradation based on project demands | ROI اثر: Extends application versatility without capital investment in additional machines.
مرڪزي خودڪار لوڻ وارو نظام | ٽيڪنيڪل بنياد: Programmable greasing unit with blockage detection | آپريشنل فائدا: Ensures critical bearings receive precise lubrication intervals regardless of operator intervention | ROI اثر: انڊسٽري ٽيسٽ ڏيکاري ٿو a 40% increase in bearing service life under highload conditions.
Wear Part Material Science | ٽيڪنيڪل بنياد: Manganese steel alloys with proprietary heat treatment for optimal hardnesstoughness balance | آپريشنل فائدا: Liners maintain profile longer, preserving consistent product gradation throughout their service life | ROI اثر: Reduces costperton for wear parts by an estimated 1825%.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار | اسان جو پٿر کولہو حل | فائدو (% سڌارو) |
|||||
| دستيابي (اپٽائم) | 9092% | >94% | +24% |
| توانائي جي ڪارڪردگي | ماڊل جي لحاظ کان مختلف آهي | Optimized chamber design reduces kWh/tonne by ~12% |
| لائنر جي تبديلي جو وقت | جوڙو: 812 ڪلاڪ; مخروطي: 24+ ڪلاڪ | جوڙو: 68 ڪلاڪ; مخروطي: 85 ڊي بي(اي) | انجنيئر ٿيل ملفوظات & dampers achieve <82 ڊي بي(اي) |
| ناڪامين جي وچ ۾ وچولي وقت (نازڪ اجزاء) |
5. ٽيڪنيڪل وضاحتون
ماڊل رينج & ظرف: JC Series Jaw Crushers (50 1200 ٽي پي ايڇ); CC Series Cone Crushers (100 1500 ٽي پي ايڇ). Specific capacity depends on feed material density and required reduction ratio.
بجلي جي گهرج: اليڪٽرڪ موٽر مان ڊوڙندو آهي 75 kW کان 400 ڪلواٽ. Voltage adaptable to international standards (380V/415V/660V/6kV/10kV).
مواد جي وضاحت: مکيه فريم: Q345B steel; Eccentric shaft: 42CrMo alloy steel; Jaw plates/Mantle/Concave: ZGMn13Cr2 / Modified High Manganese Steel.
جسماني طول و عرض (Example Jaw Crusher): JC110 Model – Approx. LxWxH: 3500 x 2700 x 2500 ايم ايم; وزن: ~ 28,000 ڪلوگرام.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 40 ° C تائين محيطي درجه حرارت لاء ٺهيل. Dustproofing standards meet IP65 for electrical components. Can be configured with heating systems for subzero operations.
6. درخواست جا منظر
گرينائيٽ ڪواري آپريشن ڏکڻ اوڀر ايشيا ۾
چيلنج: A highproduction quarry faced excessive wear on cone crusher liners when processing highly abrasive granite (~7 Mohs), leading to biweekly shutdowns and uncontrollable gradation drift.
حل: Implementation of a CC400 Hydraulic Cone Crusher with specially formulated ultrahigh manganese concave sets.
نتيجا: Liner life increased from 14 جي طرف 22 days on average. Combined with the hydraulic clearing system, unplanned downtime decreased by approximately 180 hours in the first year. Product yield within specification improved by over eight percentage points.
Urban Construction Aggregate Recycling Plant
چيلنج: Processing variable demolition concrete with embedded rebar caused frequent jams in a standard jaw crusher, creating safety hazards and unpredictable daily output.
حل: Installation of a JC Series HeavyDuty Jaw Crusher equipped with automatic hydraulic toggle tension adjustment and overload release cylinders.
نتيجا: The system now automatically discharges uncrushable metal contaminants without stopping the main chamber drive motor through reverse stroke capability . Throughput stability increased by over thirtyfive percent , allowing reliable fulfillment of daily municipal contracts.
7. تجارتي خيالات
Our stone crusher solutions are offered across three primary tiers:
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2.Standard Production Tier: Base models optimized for common rock types (limestone sandstone). Includes core features like standard liners basic automation .
3.هاء ابرشن ٽيئر: Upgraded specifications including premium liner alloys reinforced bearing assemblies advanced filtration systems . Recommended for granite basalt trap rock .
4.حسب ضرورت ترتيب ڏيڻ وارو درجو: Engineeredtoorder solutions including specific motor drives special guarding extended discharge conveyors integration controls .
Optional features include remote monitoring telematics packages automated wear part measurement systems dust suppression shrouds .
Service packages range from annual inspection plans comprehensive multiyear performance contracts covering parts labor scheduled maintenance . Financing options include straight purchase leasing agreements productionbased partnership models subject qualification .
8.FAQ
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Is this equipment compatible with my existing screening plant conveyor system?
Yes provided interface dimensions belt widths are aligned . Our engineering team can provide detailed layout drawings CAD files ensure integration feasibility prior purchase .
What measurable impact should I expect on my overall plant efficiency?
Based comparative field studies primary crushing stage operators typically report reduction specific energy consumption up twelve percent fifteen percent increase overall plant availability two four percentage points due improved reliability .
What warranty terms are provided?
We offer month warranty manufacturing defects months warranty on major cast components like frame eccentric shaft . Extended warranty options available through service packages .
How does your testing protocol ensure reliability?
Every machine undergoes minimum hours full load factory acceptance test FATP monitored thermal imaging vibration analysis . Critical components like bearings gear sets are inspected post test . Certifiable test reports provided .
عام پهچائڻ جو وقت ڇا آهي?
For standard models stock delivery within weeks . For configured high abrasion tier units typical lead time weeks order confirmation subject project scope .
Do you provide installation supervision operator training?
Yes both are available as optional services . We strongly recommend supervised commissioning ensure optimal setup which directly influences long term performance wear part life .
Can you supply wearing parts compatible with other crusher brands?
We manufacture precision replacement parts only our own machinery ensure design metallurgical integrity cannot guarantee performance safety parts fitted other OEM equipment
