China Brick Making Machines Cheap
1. PAINPOINT driven اوپننگ
Are you managing brick production costs that are increasingly squeezed by labor shortages, energy prices, and inconsistent quality? Manual and outdated brick making machines often lead to three critical operational challenges:
اعلي رد ڪرڻ جي شرح & نامناسب معيار: Poor compaction and variable moisture control result in bricks that fail strength tests, مواد جي ضايع ٿيڻ ۽ منصوبي جي دير جي ڪري. Can your current equipment guarantee batchtobatch consistency?
Unsustainable Labor Dependence & بند وقت: Reliance on manual feeding and stacking limits output and creates bottlenecks. Unplanned maintenance on underengineered machines halts your entire production line. How much revenue is lost per hour of downtime?
Low Output Against High Capital Cost: Many semiautomatic machines promise efficiency but cannot match the throughput required for profitable, largescale contracts. Are you missing opportunities because your production capacity is capped?
The solution lies not just in finding a cheap brick making machine, but in identifying a costoptimized asset engineered for reliability and tangible return on investment.
2. پيداوار جو جائزو
اسان جي حد fully automatic hydraulic brick making machines is engineered for commercialscale production of solid, خالي, paver, ۽ ملندڙ بلاڪ. These systems transform raw materials (سيمينٽ, اڏامڻ, سانت, مجموعي) into highdensity finished products through an integrated workflow:
1. خودڪار Batching & ملائڻ: Preprogrammed material handling ensures precise ratios for consistent mix quality.
2. HighPressure Hydraulic Compaction: A central hydraulic system exerts uniform tonnage into the mold cavity, achieving optimal density.
3. Automated Pallet Cycling & پراڊڪٽ انجڻ: Finished bricks are ejected onto pallets and transferred to the curing area with minimal manual handling.
4. اسٽيڪ ڪرڻ & واپسي: Pallets are cleared and returned to the machine head automatically.
ايپليڪيشن جو دائرو: Ideal for established block yards, تعميراتي مواد فراهم ڪندڙ, and contractors undertaking large housing or infrastructure projects requiring steady, اعلي مقدار جي فراهمي.
حدون: Not designed for artisanal or very lowvolume (sub1000 units/day) پيداوار; requires a prepared concrete pad foundation and threephase electrical power.
3. بنيادي خاصيتون
ماڊلر مولڊ سسٽم | ٽيڪنيڪل بنياد: Highchrome alloy steel casting with precision machining | آپريشنل فائدا: Enables rapid changeover between brick/block types (solid/hollow/paver) within 15 minutes using a single machine base | ROI اثر: Reduces need for multiple dedicated machines, maximizing asset utilization for diverse product lines
تناسب هائيڊولڪ سرڪٽ | ٽيڪنيڪل بنياد: Variable displacement piston pump with pressurecompensated control | آپريشنل فائدا: Delivers consistent pressing force regardless of load variance, reducing energy consumption by up to 20% compared to fixed pump systems | ROI اثر: سڌو آپريٽنگ خرچ گھٽائي ٿو (بجلي) while ensuring uniform product density
PLC تي ٻڌل ڪنٽرول پينل | ٽيڪنيڪل بنياد: ٽچ اسڪرين HMI سان صنعتي پروگرام قابل منطق ڪنٽرولر | آپريشنل فائدا: Operators can store recipes for different products, monitor cycle times, and receive diagnostic alerts for predictive maintenance | ROI اثر: Minimizes operator errordriven waste and reduces troubleshooting time by an average of 35%
Reinforced Vibration Table | ٽيڪنيڪل بنياد: Dualshaft eccentric vibrators mounted on a stressrelieved steel platform | آپريشنل فائدا: Achieves thorough material distribution in the mold before final compaction, eliminating voids and weak corners | ROI اثر: Directly improves final product compressive strength by 1525%, reducing customer rejections
HeavyDuty اڏاوتي فريم | ٽيڪنيڪل بنياد: Fabricated from welded S355JR structural steel with ribbed reinforcement at stress points | آپريشنل فائدا: Absorbs constant vibration and shock loads without frame fatigue or misalignment over years of operation | ROI اثر: Extends service life significantly beyond lightergauge frames, delaying capital replacement cycles
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (SemiAuto Machines) | اسان جي برڪ ٺاهڻ واري مشين جو حل | فائدو (% سڌارو) |
| : | : | : | : |
| سائيڪل جو وقت في معياري بلاڪ | 2225 سيڪنڊ | 1820 سيڪنڊ | ~ 20٪ تيز throughput |
| Labor Required per Shift| 45 آپريٽرز (کارائڻ, اسٽيڪنگ) | 12 آپريٽرز (نگراني) | تائين 60% مزدوري جي گھٽتائي |
| ملائي مطابقت (نمي جو فرق)| +/ 3% manual control error| +/ 0.8% automated batching control| ~73% more consistent mix |
| ناڪامين جي وچ ۾ وچولي وقت (ايم بي ايف)| ~ 450 آپريٽنگ ڪلاڪ| >750 ڪم جا ڪلاڪ| >66% reliability ۾ بهتري |
5. ٽيڪنيڪل وضاحتون
پيداوار جي صلاحيت: Configurable from 8block to 16block molds per cycle; output ranges from 2,800 جي طرف 6,500 معياري سرون (200x100x60mm) في 8 ڪلاڪ شفٽ, ماڊل تي منحصر.
بجلي جي گهرج: Operates on 380وي / 50هز / ThreePhase power. Total installed power ranges from 18.5 kW کان 37 ڪلواٽ, ماڊل سائيز تي منحصر ڪري ٿو.
مواد جي وضاحت: معياري سيمينٽ ميڪس سان مطابقت (C30C50), اڏامڻ (تائين 65% substitution), سانت (fineness modulus ≥2.3), and aggregates ≤10mm.
جسماني طول و عرض: Machine footprint ranges from (ايل)5m x (ڊبليو)2m x (ايڇ)3م for basic models to (ايل)9m x (ڊبليو)3m x (ايڇ)4م for fully integrated lines with auto stackers.
ماحولياتي آپريٽنگ رينج: Designed for operation in ambient temperatures from 5°C کان 40°C. Hydraulic oil systems include thermostatic control for stable performance.
6. درخواست جا منظر
Urban Housing Development Contractor
چيلنج: A contractor needed a reliable onsite supply of hollow blocks for a 500unit project but faced volatile pricing and delivery delays from local suppliers.
حل: Installation of one midrange automatic brick making machine at the project site using locally sourced aggregates.
نتيجا: Achieved consistent daily production of over 4,000 سوراخ بلاڪ. Reduced material logistics costs by an estimated $0.12 per block versus purchased blocks while maintaining full control over the construction schedule.
Established Block Yard Supplier
چيلنج: An existing yard using older vibrationonly machines suffered from high product breakage during transport (~7%) and could not meet demand peaks without costly overtime labor.
حل: Upgraded two older lines with new hydraulic brick making machines featuring automatic palletizers.
نتيجا: Product breakage fell below <1%. Output increased by over onethird without adding staff during standard shifts.
7. تجارتي خيالات
Our brick making machine solutions are offered in clear pricing tiers based on automation level:
1. EntryLevel Automatic Presses ($25k $45k): Core hydraulic press with PLC control; manual pallet feeding/stacking.
2 معياري مڪمل طور تي خودڪار لائينون ($45k $80k): Includes automatic feeder mixer conveyor system; optional color feeder attachment available (+$4ڪ).
3 Turnkey Production Systems ($80k+): Integrated robotic stackers curing rack conveyors; includes initial commissioning training.
Service packages range from basic parts warranties extended preventive maintenance plans covering quarterly inspections lubrication kits critical wear components like mold liners vibrator bearings.
Financing options include equipment leasing structures tailored preserve working capital as well as bankassisted purchase agreements typical terms ranging months years depending client qualification.
FAQ
Q1 What type electrical supply required operate these machines?
All models require stable threephase power connection voltage frequency specifications section ensure proper function hydraulic pumps vibration motors prevent damage Singlephase converters not recommended commercial duty cycles
Q2 How does output compare traditional clay firing kiln processes?
These machines produce cured cementbased bricks blocks not fired clay products While final product has different properties key advantages include significantly lower energy consumption elimination fuel sourcing issues ability produce wide variety shapes sizes single setup
Q3 What typical lead time delivery installation after order confirmation?
Standard models typically available shipment within weeks Custom configurations may require longer lead times Site requires prepared level concrete foundation our technicians provide installation supervision commissioning training over period days ensure smooth handover
Q4 Are spare parts readily available given location?
We maintain centralized global parts inventory common wear items seals hoses filter elements Standardized components sourced internationally ensure availability Comprehensive parts list technical drawings provided facilitate local sourcing noncritical items if desired
Q5 Can machine produce different block sizes types same day?
Yes modular mold system allows changeover between compatible block designs within minutes assuming molds have been premanufactured This flexibility allows respond different customer orders single production line
Q6 What level operator skill required run this equipment effectively?
Basic mechanical literacy ability follow PLC touchscreen prompts sufficient Primary training focuses routine maintenance procedures troubleshooting diagnostic codes rather than complex operation reducing dependence highly specialized labor
Q7 Is technical support available after installation?
We provide remote support via video call direct phone line during your business hours For complex issues we can dispatch regional service engineers Extended service agreements ensure priority response ongoing operational support







