چين 500 Tph گولڊ مائننگ واشنگ پلانٽ فيڪٽريز
1. PAINPOINT driven اوپننگ
Are you facing escalating operational costs and unpredictable output in your largescale gold mining operation? For commercial buyers and plant managers overseeing hightonnage projects, جي چيلنجز a 500 TPH washing plant are significant:
High Downtime from Blockages: Claybound or sticky material can halt your entire processing line, costing thousands per hour in lost production and labor for manual clearing.
غير متضاد وصولي جي شرح: Inefficient scrubbing and screening lead to goldbearing fines bypassing recovery circuits, directly eroding your project's profitability.
زياده پاڻي & بجلي جو استعمال: Outdated washing technology consumes unsustainable volumes of water and high horsepower, creating both environmental compliance pressures and crippling utility costs.
تيز اجزاء جو لباس: Abrasive feed material degrades liners, اسڪرين, and pump systems prematurely, بار بار جي نتيجي ۾, unplanned maintenance shutdowns and high parts inventory costs.
Is your current setup delivering the consistent 500tonperhour throughput your reserve model requires? Are you achieving maximum gold liberation while controlling your most variable operating expenses?
2. پيداوار جو جائزو
جديد 500 TPH گولڊ مائننگ واشنگ پلانٽ هڪ ماڊلر آهي, heavyduty processing system designed for alluvial, بقا جي ڪناري تي, or weathered hard rock deposits. Its primary function is to disaggregate, scrub, and classify ore to prepare liberated gold for downstream concentration (مثال, سلائيس, سينٽرفيوجز).
آپريشنل ڪم فلو:
1. پرائمري فيڊ & اسڪيلنگ: رنوفمين (روم) material is uniformly fed via apron feeder to a robust scalping screen, removing oversized waste (+75ايم ايم) before the scrubber.
2. سخت اسڪربنگ & آزادي: The core rotary scrubber or trommel uses internal lifters and highpressure water sprays to break down clay matrices and cementation, thoroughly liberating gold particles.
3. خاص ذرات جي درجه بندي: Discharged material is screened into multiple fractions (مثال, +10mm gravel waste, 10mm+2mm sand, 2mm slimes). This critical step ensures optimal feed sizing for downstream recovery units.
4. ٽائلنگ جو انتظام & پاڻي سنڀالڻ: Efficient slurry pumps and cyclones manage fine tailings streams. Integrated water recovery systems recirculate up to 90% پاڻي جي پروسيسنگ.
ايپليڪيشن جو دائرو & حدون:
دائرو: Ideal for surface mining operations with claybound auriferous gravels, saprolitic (موسم ٿيل) جمع, and alluvial placer projects requiring highvolume throughput.
حدون: Not suitable for competent hard rock without prior crushing. Performance is highly dependent on accurate feed characterization regarding clay content and plasticity.
3. بنيادي خاصيتون
HeavyDuty روٽري اسڪربر | ٽيڪنيڪل بنياد: Hightorque drive system with reinforced lifters and staggered internal spray bars | آپريشنل فائدا: Ensures complete ore disintegration with minimal risk of mechanical overload or shaft deflection | ROI اثر: Reduces cycle time per ton by up to 15% معياري ڊيزائن جي مقابلي ۾, directly increasing daily throughput.
ماڊلر BoltTogether ڊيزائن | ٽيڪنيڪل بنياد: Fabricated structural steel sections with precision machined connection points | آپريشنل فائدا: Enables rapid onsite assembly by local crews without specialized heavylift welding equipment | ROI اثر: انسٽاليشن جو وقت اندازي مطابق گھٽائي ٿو 40%, accelerating project cash flow.
ڳوڙهي اسڪريننگ سسٽم | ٽيڪنيڪل بنياد: Multideck, highfrequency vibrating screens with polyurethane or rubber modular panels | آپريشنل فائدا: Provides sharp classification efficiency even with damp feed material; panels are replaceable individually | ROI اثر: Increases fine gold recovery capture by improving screen accuracy; reduces panel replacement downtime by 60%.
Intelligent Water Management Circuit | ٽيڪنيڪل بنياد: Series of settling tanks/cyclones and variablespeed slurry pumps controlled by density meters | آپريشنل فائدا: Maintains optimal process density while maximizing water recirculation; minimizes fresh water intake | ROI اثر: Can reduce freshwater consumption by over 70%, lowering licensing costs and environmental footprint.
مرڪزي گريسنگ & مانيٽرنگ پوائنٽس | ٽيڪنيڪل بنياد: Manifolded lubrication lines to all major bearings with diagnostic ports for vibration analysis | آپريشنل فائدا: Enables preventative maintenance during scheduled stops; extends bearing life in highcontamination environments | ROI اثر: Lowers unscheduled bearing failure risk by an estimated 80%, ensuring predictable maintenance costs.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (500 TPH پلانٽ) | اسان جي 500 TPH گولڊ مائننگ واشنگ پلانٽ حل | فائدو (% سڌارو) |
| : | : | : | : |
| Material Preparation Efficiency| Singlestage scrubbing; basic spray bars| Twostage attrition with optimized lifter angle & pressure wash| More complete clay breakdown; +12% gold liberation rate |
| پاڻي جو استعمال في ٽين| ~ 34 ڪعبي ميٽر / ٽين پروسيس ٿيل| Integrated closedloop recycling system| <1 cubic meter/ton fresh water required; ~70% reduction |
| ناڪامي جي وچ ۾ وچولي وقت (نازڪ بيئرنگ)| ~2,000 operational hours| مهربند & مرڪزي گريسنگ; premium bearings specified| >3,500 آپريشنل ڪلاڪ; +75% خدمت زندگي |
| OnSite Assembly Duration| 1620 weeks with specialist crew| ماڊلر بولٽوگدر ڊيزائن; preassembled ماڊلز| 1012 weeks with local crew; ~40% time savings |
| پاور ڊرا في پروسيس ٿيل ٽين| ~ 1.8 2.2 kWh/ٽن| Highefficiency motors & optimized drum geometry drives consumption down.| ~1.5 kWh/ton; تائين 20% گھٽ توانائي جي قيمت |
5. ٽيڪنيڪل وضاحتون
نامياتي صلاحيت: 500 ميٽرڪ ٽين في ڪلاڪ (based on specific gravity of ~1.6 t/m³).
فيڊ سائيز وڌ ۾ وڌ: 250mm تائين (subject to clay content).
ڇڪڻ وارو ڊرم: Diameter x Length options from Ø3.6m x 9m to Ø4.2m x 12m based on retention time requirements.
ڊرائيو سسٽم: Dual motor + gear reducer configuration; total installed power range: 450600 ڪلواٽ.
Screening Surface: Primary scalper plus secondary multideck vibrating screens; total area ≥50 m².
مواد جي وضاحت: Abrasionresistant اسٽيل (HARDOX or equivalent) on chutes and liners; polyurethane on screening surfaces.
پاڻي جي گهرج: Fresh water makeup typically 8001200 m³/day depending on clay content in feed.
آپريٽنگ رينج: 20 ° C کان + 50 ° C تائين محيطي درجه حرارت لاء ٺهيل.
6. درخواست جا منظر
ويسٽ آفريڪن آليوئل گولڊ پروجيڪٽ | چيلنج: Extremely sticky lateritic clays caused constant plugging in existing scrubber trommel, limiting throughput to <350 TPH with excessive manual cleaning. High seasonal rainfall complicated water management.| حل: Installation of a purposebuilt 500 TPH washing plant featuring an aggressive doublelifter scrubber section for clay attrition and a primary dewatering screen for initial slimes removal.| نتيجا: Achieved consistent design throughput of 480520 TPH within two weeks of commissioning. ٻوٽن جي دستيابي کان وڌي وئي 92%. Water recycling rate reached >85%, mitigating seasonal supply issues.
Southeast Asian Weathered Hard Rock (Saprolite) آپريشن | چيلنج: Inefficient classification led to significant gold losses in the 2mm+0.5mm fraction reporting incorrectly to tailings due to screen blinding.| حل:: Deployment of a modular washing plant utilizing highfrequency Derrick®style screening technology for precise sand fraction separation ahead of gravity concentration.| نتيجا:: Metallurgical accounting confirmed a recovery improvement of over 8 percentage points in the target size fraction. The modular design allowed installation on a constrained hillside pad without major earthworks.
7. تجارتي خيالات
اسان جا حل پيش ڪيا ويا آھن ٽن پرائمري سطحن ۾:
1.
Pricing varies significantly based on configuration complexity.
Optional features include automated polymer dosing systems for clay handling,
integrated security lighting packages,
اسپيئر پارٽس اسٽارٽر کٽ,
remote performance monitoring telemetry.
سروس پيڪيجز بنيادي ڪميشننگ سپورٽ کان حد تائين
through comprehensive annual maintenance contracts
including scheduled inspections,
لباس جو حصو آڊٽ,
technical training.
Financing options can be structured through partner institutions,
including leasetoown agreements over
3660 مهينا
or milestonebased project financing.
8.FAQ
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