چين 250 300tph Stone Crushing Plant Fabricators
1. PAINPOINT driven اوپننگ
ڇا توھان منظم ڪري رھيا آھيو ھڪڙي وچولي وڏي پيماني تي مجموعي پيداوار جي آپريشن ۽ مسلسل رڪاوٽن کي منهن ڏيڻ جيڪي منافعي کي ختم ڪن ٿا? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, هڪ 250300 TPH stone crushing plant represents a critical production tier, yet common operational challenges can significantly undercut its potential. These include inconsistent feed size causing crusher chokeups, leading to 1520% unexpected downtime. Premature wear on liners and crusher parts due to suboptimal chamber design or material flow, increasing consumable costs by up to 30%. Inefficient screening resulting in product recirculation loads exceeding 25%, توانائي ۽ صلاحيت ضايع ڪرڻ. Difficulty in maintaining a consistent product gradation across multiple specs, leading to rejected loads and customer disputes. ۽ آخر ۾, the high operational cost of supporting equipment with frequent breakdowns and complex maintenance routines.
ڇا توهان جي موجوده سيٽ اپ قابل اعتماد پهچائي رهيو آهي, costperton output required for competitive bidding and sustained margins? The solution lies not just in individual machines, پر هڪ جامع انجنيئر ۾ 250300tph پٿر ڪرشنگ پلانٽ designed from the ground up to address these exact pain points.
2. پيداوار جو جائزو
هي حل هڪ اسٽيشنري آهي, hardrock پٿر جي ڪرشنگ ۽ اسڪريننگ پلانٽ engineered for a nominal output of 250 جي طرف 300 ميٽرڪ ٽين في ڪلاڪ (ٽي پي ايڇ) مڪمل ٿيل مجموعي جو. It is designed for primary contractors and quarry owners requiring highvolume, consistent production of base materials, ڪنڪريٽ جو مجموعو, and road stone.
آپريشنل ڪم فلو:
1. پرائمري ڪرشنگ & اسڪيلنگ: Large feed (≤750mm) is reduced by a primary jaw crusher. A heavyduty vibrating grizzly feeder removes fines prior to crushing to enhance efficiency.
2. ثانوي ڪرشنگ & شڪل ڏيڻ: The primary crushed material is conveyed to a secondary cone crusher for further size reduction and improved particle shape.
3. ٽيٽيري / ٺيڪ ڪرشنگ (اختياري): For producing specific chip sizes or sand, a tertiary cone crusher or vertical shaft impactor (هرڪو) can be integrated.
4. مواد جي اسڪريننگ & درجه بندي: Multipledeck vibrating screens sort the crushed material into precise product fractions (مثال, 05ايم ايم, 510ايم ايم, 1020ايم ايم).
5. ذخيرو ڪرڻ & پهچائڻ: Radial stackers or fixed conveyors transfer sorted aggregates to designated stockpiles.
ايپليڪيشن جو دائرو & حدون:
دائرو: گرينائيٽ لاء مثالي, بيسالٽ, چونا پٿر, ۽ ٻيا گھڻا مجموعا. Suited for large infrastructure projects, تجارتي کوٽائي, ۽ وقف مجموعي سپلائي يارڊز.
حدون: Not designed for portable or mobile applications requiring frequent relocation. Feed material compressive strength should not exceed design specifications (عام طور تي تائين 350 ايم پي اي). مستحڪم بنياد تيار ڪرڻ ۽ گرڊ تي ٻڌل پاور ڪنيڪشن جي ضرورت آهي.
3. بنيادي خاصيتون
اصلاحي ڪرشنگ چيمبر جاميٽري | ٽيڪنيڪل بنياد: Computeraided dynamic simulation of material flow and compression | آپريشنل فائدا: Reduces crusher power spikes by an average of 18% and produces a more cubical product with fewer flakes | ROI اثر: Lower energy consumption per ton and higher product value for concrete applications.
Centralized PLC Control System with Load Management | ٽيڪنيڪل بنياد: Programmable Logic Controller monitoring amp draw on all major drives | آپريشنل فائدا: Automatically regulates feeder rates to prevent crusher overloads and cavity flooding, ensuring smooth operation | ROI اثر: Minimizes unplanned stoppages and protects equipment from damagerelated downtime.
HeavyDuty Plate Apron Feeder | ٽيڪنيڪل بنياد: Manganese steel flights driven by robust reduction gearbox | آپريشنل فائدا: وڏي لوڊ ڪندڙن کان سڌو ڊمپ کي سنڀاليندو آهي (≤8 cu yd), withstands impact from large feed rock | ROI اثر: Eliminates feeder failures common with lighter alternatives, ensuring continuous feed to the primary crusher.
Modular Screen Tower Design | ٽيڪنيڪل بنياد: Preassembled units with defined interface points | آپريشنل فائدا: گھٽائي ٿو آن سائيٽ جي انسٽاليشن وقت تائين تائين 40% versus fieldbuilt structures; allows for future screen deck reconfiguration | ROI اثر: Faster commissioning time gets the plant generating revenue sooner; adaptable to changing market demands.
Integrated Dust Suppression System | ٽيڪنيڪل بنياد: Nozzle arrays at key transfer points tied to conveyor operation sensors | آپريشنل فائدا: Actively controls airborne particulate at source during crushing and screening operations | ROI اثر: Helps maintain compliance with environmental regulations, avoiding potential fines and work stoppages.
HighAccessibility Maintenance Walkways | ٽيڪنيڪل بنياد: Structural platforms around all major service points per ISO safety standards | آپريشنل فائدا: وڌيڪ محفوظ بڻائي ٿو, faster routine inspections, لوڻ, and component replacement | ROI اثر: Reduces maintenance labor hours by approximately 25% and improves technician safety.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار لاء 250300 TPH پلانٽس | هن ٻوٽي حل | فائدو (% سڌارو) |
| : | : | : | : |
| مجموعي طور تي پلانٽ جي دستيابي (مقرر ڪيل ڪلاڪ) | ~ 85% 88%| 92%+| +5% جي طرف +8% |
| بجلي جو استعمال (kWh/ٽن) | وڏي پيماني تي مختلف آهي; baseline = X kWh/Ton| ايڪس 0.88 kWh/ٽن| 12% |
| لائنر ڪپڙا زندگي (پرائمري کولہو) Based on Granite| ~120,000 Tons| 150,000 ٽونس| +25% |
| پيداوار جي درجه بندي مطابقت (± % on key sieve)| ±810%| ±5%| ~40% Improvement in Precision |
| آن سائيٽ تنصيب & ڪم ڪرڻ جو وقت| 1620 هفتو| 1214 هفتو| 25% |
نوٽ: Specific baseline values ('X') are derived from industry benchmark studies.
5. ٽيڪنيڪل وضاحتون
نامياتي صلاحيت: Adjustable range of 250 - 300 TPH of finished aggregate (40ايم ايم), dependent on feed material hardness and size distribution.
پرائمري کولہو: جبڑے کولہو ماڊل [مثال, PE900×1200], Feed Opening 900mm x 1200mm.
ثانوي کولڻ وارو: SingleCylinder or MultiCylinder Hydraulic Cone Crusher with ~300kW drive motor.
اسڪريننگ يونٽ: Two units of TripleDeck Heavy Duty Circular Motion Vibrating Screens; Screen area ≥15m² each.
بجلي جي گهرج: لڳ ڀڳ ڪل نصب ٿيل طاقت 800 - 950 ڪلواٽ; پرائمري وولٹیج جي گهرج: AC380V/50Hz/3Ph or AC460V/60Hz/3Ph.
اهم مواد جي وضاحت: Primary jaw plates made of Mn18Cr2 alloy steel; Conveyor belt width ≥1000mm with EP400/3 fabric; Screen decks clad with hightensile wear plate or polyurethane panels.
جسماني پيرن جو نشان (LxWxH): Approximately ~85m x ~45m x ~15m (high point), آخري ترتيب جي ترتيب جي تابع.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل; dust protection rating IP65 for electrical cabinets.
6. درخواست جا منظر
Highway Construction Project Supply Base
Challenge A contractor needed guaranteed daily supply of three separate aggregate specifications (05mm ريت，520ايم ايم，2031.5ايم ايم) for a major highway project，with zero tolerance for delivery delays due to plant malfunction。
Solution Implementation of this turnkey 250300tph stone crushing plant featuring primary jaw，ثانوي مخروط，and tertiary VSI crushers in closed circuit with precise screening。
Results The plant achieved an average output of 280 TPH مٿان 14 months，with monthly availability exceeding 93%。 Consistent gradation eliminated any rejected loads，and the project’s aggregate supply was completed 11 days ahead of schedule。
تجارتي گرينائيٽ ڪواري جي توسيع
Challenge A quarry operator’s existing twostage plant could not meet growing demand nor produce highvalue chips for asphalt。 Frequent bottlenecks at the secondary crusher limited output。
Solution The existing primary was retained；this solution’s secondary/tertiary crushing module和新的筛分塔被集成到现有流程中。
Results Plant throughput increased from 180 TPHtoa sustained 260 TPH。 The abilityto producea premium chip product opened new market segments，increasing overall revenueper tonby an estimated 15%。
7。 تجارتي خيالات
اسان جي 250300tph stone crushing plants are offered in clear configuration tiers：
1。 Standard Configuration Tier Includes core equipment（给料机、颚破、圆锥破、筛分机、输送机、钢结构、电控）for producing up totwo main products。 Idealfor basic road baseand aggregate production。
2。 Enhanced Configuration Tier Adds tertiarycrusher（VSI或细碎圆锥），additional screen decks，and automated dust suppression。 Designedfor operations requiring threemore precise productsincluding manufactured sand。
3。 Premium Turnkey Tier Includes full civil engineering drawings，foundation supervision，advanced PLCcontrolwith remote monitoring，comprehensive spare parts package，andonsite training。
Optional features include sound enclosures，خودڪار گريسنگ سسٽم，and metal detectors。
We offer comprehensive service packagesfrom annual inspection contracts tollongterm wear parts supply agreementswith guaranteed costperton rates。
Flexible financing options including equipment leasingand project financingare available through our partnersfor qualified buyers。
FAQ
Q1： Can thisplant be configuredto use our existingprimarycrusher？
A1： ها。 Our engineering teamcan designthe secondaryand tertiarystagesandscreening layoutto interfacewith your qualified existing equipmentprovided detailed specificationsare sharedfor review。
Q2： What isthe typical lead timefrom orderto commissioning？
A2： Fora standardconfiguration lead timeis approximately5 months。 Thisincludes manufacturing shop testing partial preassembly ocean freight delivery customs clearanceand supervised installationcommissioning。
Q3： How manyoperators are requiredtoruntheplant？
A3： The centralizedPLC control systemallows forefficient operationbya crewof `2 peopleper shift—onein the control roomand onefor ground inspectionand minor adjustments。
Q4： What kindof aftersales supportis provided？
A4： We providea standard`12month warrantyon machinery anda dedicatedtechnical support hotline。 Optional service packagesinclude remote diagnostics periodic health checksand technician dispatches。
Q5： ڇا اسپيئر پارٽس آساني سان دستياب آهن؟
A5： We maintaina strategic inventoryof critical wear parts（liners concaves mantles screen meshes）at regional hubs ensuring typically within `72hour dispatchfor urgent requirements under service contracts。
Q6： How do you ensuretheplant meetsour local environmental regulations？
A6： The plantis equippedwith integrateddust suppression Environmental compliance however dependsonspecific local standards We provideall necessaryequipment performance data（noise levels dust emission control rates）to assistyour teamin obtaining permits。
Q7： What site preparationis requiredon our end？
A7： Your responsibilitytypically includesleveled compacted foundationsas per our drawings provisionof main powerto the designatedconnection point drainage arrangementsanda suitable feed hopperor rampfor loading equipment Detailed civil requirementssupplied upon configurationfinalization
