Certified Top Ten Stone Crusher Machine Producer
ھدف پلانٽ مينيجرز, خريداري جا سربراهه, ۽ انجنيئرنگ ٺيڪيدار: هڪ ٽيڪنيڪل & Commercial Analysis of Modern Stone Crusher Solutions
Are you facing persistent bottlenecks in your aggregate production line that directly impact your bottom line? The challenges with conventional stone crushing are quantifiable: unplanned downtime due to component failure can cost over $2,500 في ڪلاڪ گم ٿيل پيداوار ۽ محنت ۾. Inconsistent product gradation leads to material rejection and wasted resources, while rising energy costs consume an everlarger portion of your operational budget. ان کان سواء, excessive wear part consumption creates unpredictable maintenance cycles and inventory costs. How do you increase throughput without exponentially increasing maintenance labor or energy consumption? The solution lies not in incremental updates, but in specifying a certified toptier stone crusher machine engineered to address these exact pain points.
پيداوار جو جائزو: HighCapacity Primary Jaw Crusher for Granite and Basalt Processing
هي پراڊڪٽ هڪ سخت فرض آهي, stationary primary jaw crusher designed for the initial reduction of hard, گرينائيٽ وانگر ٻرندڙ مواد, بيسالٽ, ۽ درياهه جو پٿر. Its operational workflow is engineered for maximum uptime:
1. کاڌ خوراڪ: Large dump loads are received via a vibrating grizzly feeder, which bypasses sub50mm fines to increase primary crushing efficiency.
2. ابتدائي گھٽتائي: Material is crushed between a fixed and a mechanically actuated moving jaw plate with high kinetic energy.
3. خارج ٿيڻ & پهچائڻ: Crushed material exits at the bottom discharge point at a preset closedside setting (سي ايس ايس), directly conveyed to secondary screening or crushing stages.
ايپليڪيشن جو دائرو: Ideal for largescale quarry primary crushing stations and major infrastructure project mobile plants. حدون: Not designed for recycling applications with high levels of rebar or for ultrafine grinding; secondary or tertiary cone/impact crushers are required for final product shaping.
بنيادي خاصيتون: Engineering for ROI
Monolithic Main Frame | ٽيڪنيڪل بنياد: Singlepiece highstrength steel casting | آپريشنل فائدا: Eliminates stress points and frame flexing under peak load, ensuring precise alignment of crushing components | ROI اثر: Extends bearing and jaw plate life by up to 15%, reducing part replacement frequency and associated downtime.
Hydrostatic Crusher Drive System | ٽيڪنيڪل بنياد: Direct hydraulic drive for the jaw | آپريشنل فائدا: Provides unrivalled torque at startup, enables reversible operation to clear blockages, and allows precise CSS adjustment under load | ROI اثر: Reduces mechanical wear on belts and motors, decreasing energy consumption by an average of 12% versus traditional Vbelt drives.
Intelligent Wear Part Monitoring | ٽيڪنيڪل بنياد: Embedded sensor technology in jaw plates & لينر | آپريشنل فائدا: Delivers realtime data on wear patterns to your control system, اڳڪٿي واري سار سنڀال جي شيڊول کي فعال ڪرڻ | ROI اثر: Transforms part replacement from an unplanned event to a planned outage, optimizing inventory and labor planning.
خودڪار سيٽنگ جو ضابطو | ٽيڪنيڪل بنياد: PLCcontrolled hydraulic adjustment system | آپريشنل فائدا: Allows operators to adjust product size remotely from the control room in under 60 سيڪنڊ | ROI اثر: پراڊڪٽ جي تبديلين دوران غير ڪرشنگ وقت کي گھٽائي ٿو, increasing overall plant utilization.
Optimized Kinematics & ڪمرو ڊيزائن | ٽيڪنيڪل بنياد: Computermodeled stroke profile and nip angle | آپريشنل فائدا: Creates an aggressive crushing action that reduces slabby product and improves particle shape at the primary stage | ROI اثر: Lowers recirculating load on secondary circuits by up to 20%, increasing total plant throughput capacity.
مقابلي جا فائدا: مقدار جي قابل ڪارڪردگي ميٽرڪس
| ڪارڪردگي ميٽرڪ | پرائمري جبڑے crushers لاء صنعت معيار | This Primary Jaw Crusher Solution | دستاويزي فائدو |
| : | : | : | : |
| دستيابي (اپٽائم) | 9294% (شيڊول ٿيل & Unscheduled) | 96%+ (Based on 3year field data) | +24% اپٽائم |
| سراسري. جبڑے پليٽ جي زندگي (گرينائيٽ) | 180,000 220,000 MTONs | 260,000 300,000 MTONs | +25% خدمت زندگي |
| توانائي واپرائڻ في ٽين ڪرش ٿيل| معيار = 100% (بيس لائين)| Average of 88% بيس لائين جو| 12% توانائي جو استعمال |
| Throughput at Same CSS (tph) | معيار = 100% (بيس لائين)| Consistently measures at 108112% بيس لائين جو| +812% ظرف |
Field data based on comparative site testing under controlled conditions.
ٽيڪنيڪل وضاحتون
ماڊل نامزدگي: JC1400HD
فيڊ کولڻ: 1400mm x 1100mm
وڌ ۾ وڌ فيڊ سائيز: 1000mm ڪنڊ ڊگھائي
Recommended Closed Side Setting (سي ايس ايس) حد: 150mm 280mm
گنجائش جي حد: 450 950 tph (کاڌ خوراڪ جي مواد تي دارومدار & سي ايس ايس)
ڊرائيو پاور جي گهرج: 200 ڪلواٽ (Hydrostatic ڊرائيو سسٽم)
ڪل وزن (صرف کولہو): ~78,000 kg
مکيه فريم جي تعمير: وسايو ويو & Tempered Steel Casting
Jaw Plates Material: Manganese Steel with optional ceramic inserts
آپريٽنگ جي درجه حرارت جي حد: 30°C کان +45°C
ايپليڪيشن منظرنامو
وڏي پيماني تي گرينائيٽ ڪواري آپريشن
چيلنج: A major quarry faced frequent downtime from frame fatigue cracks on their primary crusher and excessive energy costs. Product gradation shifts caused bottlenecks in their secondary cone crusher circuit.
حل: Implementation of the JC1400HD primary jaw crusher with its monolithic frame and optimized chamber geometry.
نتيجا: Frame integrity issues were eliminated. Plant managers reported a recorded throughput increase of 11%, while the improved particle shape reduced cone crusher cavity wear by an estimated 18%. Annual energy savings were quantified at approximately $28,000.
Major Highway Construction Project – Mobile Crushing Setup
چيلنج: A contractor needed rapid setup/teardown between sites while processing highly abrasive basalt. Unpredictable wear part failure risked critical path delays.
حل: Deployment of a mobile plant built around this primary jaw crusher model with Intelligent Wear Part Monitoring.
نتيجا: The hydraulic setting adjustment enabled quick calibration for different aggregate specs. Wear sensors allowed the team to schedule liner changes during planned equipment moves, resulting in zero unplanned crushing stops over the project's ninemonth duration.
تجارتي خيالات
قيمت جا درجا:
1. Base Equipment Package includes crusher motor drives lubrication system basic automation controls.
2 Premium Package adds Intelligent Wear Monitoring Automated Setting Regulation extended warranty.
3 Turnkey Skid Package includes pre mounted feeder walkways guards electrical panels
Optional Features Ceramic composite jaw plates dust suppression kit remote telemetry integration advanced vibration analysis ports
سروس پيڪيجز:
Bronze Annual inspection parts discount Silver Includes Bronze plus one scheduled maintenance visit Gold Full coverage including all scheduled maintenance wear parts excluding consumables
Financing Options Capital equipment leasing operating lease structures project based financing available through certified partners subject to credit approval
اڪثر پڇيا ويا سوال FAQ
Q1 Is this stone crusher machine compatible with our existing secondary circuit conveyor system?
A1 Integration requires standard engineering review Dimensional drawings belt loadings discharge heights are provided Our technical team can audit your layout to confirm compatibility ensuring minimal retrofit costs
Q2 What is the expected operational impact during installation commissioning?
A2 For stationary plants typical commissioning from delivery to full operation takes days assuming prepared foundations Mobile units require significantly less time Detailed project planning support is provided
Q3 How does the pricing structure work what are the lead times?
A3 Formal quotations are provided based on selected package tier Lead times vary from weeks for standard models to weeks for fully customized skid mounted solutions depending on current production schedule
Q4 اسان جي آپريشنز مينٽيننس اسٽاف لاءِ ڪهڙي تربيت ڏني وئي آهي?
A4 Comprehensive onsite training is included covering safe operation routine maintenance procedures troubleshooting guides Additional remote or classroom training modules are available
Q5 Can you supply genuine wear parts through local distributors?
A5 Yes we maintain a certified global distributor network ensuring genuine OEM parts availability with local stockholding agreements documented lead times
