تصديق ٿيل پٿر کولہو مشين شپنگ
1. PAINPOINT driven اوپننگ
Are unplanned maintenance shutdowns and inconsistent final product quality eroding your aggregate production margins? Managing a primary crushing station presents distinct challenges that directly impact your bottom line. عام آپريشنل رڪاوٽون شامل آهن:
لائنر تبديلين لاءِ اضافي وقت: روايتي ڊيزائن جي ضرورت آهي ڊگهي, laborintensive processes to access and replace worn manganese, halting your entire feed line for 812 hours or more.
Uncontrolled Feed and Bridging: Inconsistent feed from haul trucks or surge piles leads to uneven chamber loading, وقت کان اڳ پائڻ جو سبب, potential damage from tramp metal, and costly bridging incidents.
خراب پيداوار جي شڪل & High Fines Generation: An improperly configured chamber or worn liners produces an excess of flaky material and fines, قيمتي شين جي پيداوار کي گھٽائڻ, spec aggregate and increasing waste.
اعلي آپريشنل & سار سنڀال جا خرچ: Rising expenses for energy consumption, liner replacement labor, and component repairs directly compress profit margins on every ton processed.
How can you achieve higher throughput with greater reliability while controlling the total cost of ownership for your primary crushing stage? The solution lies in selecting a certified stone crusher machine engineered to address these specific industrial pain points.
2. پيداوار جو جائزو
هي تصديق ٿيل پٿر کولڻ واري مشين هڪ بھاری فرض آهي, primary jaw crusher engineered for the first stage of size reduction in quarrying, کان کني, ۽ تباهي جي ريسائڪلنگ آپريشن. اهو وڏي فيڊ مواد قبول ڪرڻ لاء ٺهيل آهي (تائين 85% خلا جي ماپ جو) and reduce it to a consistent discharge product for further processing.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: Large dump trucks deposit runofquarry rock into a vibratory grizzly feeder, which removes subfines and directs sized material into the crusher’s inlet.
2. Compressive Crushing: The robust jaw assembly utilizes a steep nip angle and aggressive stroke to apply compressive force against a stationary jaw plate, پٿر کي ٽوڙڻ.
3. خارج ٿيڻ & صفائي: Crushed material exits through an adjustable gap at the bottom (بند سيٽنگ), with a hydraulic toggle system providing rapid clearing of blockages without stopping production.
ايپليڪيشن جو دائرو:
Primary crushing of granite, بيسالٽ, چونا پٿر, ۽ ٻيا گھڻا مجموعا.
Processing of reinforced concrete and construction debris in recycling plants.
Mining operations requiring robust size reduction of ore.
اهم حدون:
حتمي پراڊڪٽ جي شڪل ڏيڻ لاء ٺهيل ناهي; output requires secondary/tertiary crushing for most spec aggregates.
هڪ مستحڪم جي ضرورت آهي, reinforced concrete foundation and appropriate feeding equipment.
Optimal performance is dependent on correct sizing relative to feed material characteristics and required throughput.
3. بنيادي خاصيتون
هائيڊولڪ ٽوگل & ترتيب ڏيڻ وارو نظام | ٽيڪنيڪل بنياد: ڊبليڪٽنگ هائيڊولڪ سلنرز ميخانياتي ٽوگل پليٽ کي تبديل ڪن ٿا | آپريشنل فائدا: Enables remote adjustment of the closedside setting (سي ايس ايس) for product size control and provides automatic overload protection by releasing under uncrushable pressure | ROI اثر: تائين جي سائز جي تبديلين لاءِ ڊائون ٽائم گھٽائي ٿو 70% and prevents major component damage from tramp metal.
Quarry Duty Jaws & Heavier Frame | ٽيڪنيڪل بنياد: Fabricated steel frame with reinforced ribbing; jaws use highstrength steel backing plates bonded to premium manganese liners | آپريشنل فائدا: Withstands continuous highimpact loads and abrasive wear, extending service life under severe duty cycles | ROI اثر: فيلڊ ڊيٽا ڏيکاري ٿو لائنر جي زندگي جي بهتري 1525%, reducing part consumption frequency and associated labor costs.
Fixed Feed Hopper with Integrated Grizzly | ٽيڪنيڪل بنياد: Onepiece hopper design with bolton liner sections and optional independent prescreen | آپريشنل فائدا: Minimizes setup time, prevents spillage at the feed point, and allows for preliminary fines removal to boost effective capacity | ROI اثر: Improves overall plant efficiency by ensuring consistent crusher feed and protecting the chamber from unnecessary abrasion.
PLC جي بنياد تي خودڪار انٽرفيس | ٽيڪنيڪل بنياد: Integrationready control system monitoring main shaft speed, هائيڊولڪ پريشر, برداشت جي درجه حرارت, ۽ پاور ڊرا | آپريشنل فائدا: Provides operators with realtime performance data and enables automated start/stop sequences tied to downstream processes | ROI اثر: Facilitates predictive maintenance scheduling optimizes energy use per ton crushed reduces risk of catastrophic failure.
سڌو ڊرائيو VBelts ذريعي & TEFC موٽر | ٽيڪنيڪل بنياد: Hightorque motor connected via multiple Vbelts to a heavyduty flywheel ensuring consistent kinetic energy transfer | آپريشنل فائدا: Simple reliable power transmission with inherent shock absorption; Totally Enclosed Fan Cooled (TEFC) motor resists dust ingress common in quarry environments operational benefit protects critical electrical components from particulate contamination reducing motor failures roi impact lowers longterm electrical maintenance costs versus exposed motor designs industry testing demonstrates higher operational availability in dusty conditions
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار | Certified Stone Crusher Machine Solution | فائدو (% سڌارو) |
| : | : | : | : |
| لائنر تبديل ڪرڻ جو وقت | Mechanical shim adjustment; 812 hour process average. Hydraulic wedge or toggle system; 24 hour process average. تائين 70% تيز |
| ذريعي پٽ مطابقت (Tons/hr) Variability due to manual CSS adjustment wear compensation +/ 1015%. PLCmonitored hydraulic CSS maintains target setting within +/ 3%. تائين 12% more consistent yield |
| توانائي جو واھپو (kWh/ٽن) Fixed speed drive regardless of load fluctuations Optional variable frequency drive (وي ايف ڊي) matches power draw to actual feed load Up to 20% reduction under partial load conditions |
| Frame Structural Integrity Stress concentration at traditional bolt points Finite Element Analysis (ايف اي اي) optimized frame with uniform stress distribution Field data indicates extended fatigue life reducing longterm structural repair costs |
5. ٽيڪنيڪل وضاحتون
ماڊل نامزدگي: جي سي 5460
فيڊ کولڻ: 1400mm x 1100mm (55" x 44")
وڌ ۾ وڌ فيڊ سائيز: ~1200mm (47")
بند ٿيل پاسي جي سيٽنگ جي حد: 150mm 300mm (6" 12")
گنجائش جي حد: 450 850 MTPH dependent on material type feed gradation
ڊرائيو پاور جي گهرج: ~250 ڪلوواٽ (~350 HP) TEFC electric motor standard
ڪل وزن (صرف کولہو): ~78 metric tons
اهم مواد جي وضاحت: Body frame ASTM A36 steel; Shaft EN24 forged steel; Cheek plates AR400 abrasion resistant steel
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 50 ° C تائين محيطي درجه حرارت لاء ٺهيل (4°F کان +122°F)
6. درخواست جا منظر
Granite Quarry Primary Crushing Challenge achieving required railway ballast product fraction while minimizing fines waste due to inconsistent jaw wear Solution installation of certified stone crusher machine with hydraulic toggle system allowing weekly CSS adjustments without downtime Results CSS maintained within tight tolerance producing +18% yield of premium ballast material; quarterly liner change downtime reduced by an average of six hours per event
Urban Construction Recycling Plant Challenge processing highly variable reinforced concrete demolition debris containing rebar causing frequent jams in older jaw crushers Solution deployment of certified stone crusher featuring overload protection hydraulics automatic rebar release mechanism Results uncrushable material passes without shutdown eliminating an estimated three days per year of stallrelated downtime plant availability increased significantly
7. تجارتي خيالات
Equipment pricing is structured according to configuration level:
1. Base Machine Tier includes core crusher assembly motor drives guards basic lubrication system
2 Production Ready Tier adds integrated motor starter hydraulic power unit PLC control panel preinstalled instrumentation
3 Turnkey Skid Tier features full unit mounted on structural steel skid including feeders conveyors walkways prewired simplified installation
اختياري خاصيتون:
Onboard dust suppression spray system automatic lubrication system VFD for soft start energy management extended wear part packages specific alloy liners
سروس پيڪيجز:
Proactive maintenance plans are available covering scheduled inspections parts kits priority technical support Extended warranties can be negotiated based on application analysis
فنانسنگ جا اختيار:
Commercial buyers can access equipment financing through partner institutions offering flexible leasetoown structures or term loans typically structured over three seven years based on credit profile
8. FAQ
What upstream feeding equipment is required?
A vibratory grizzly feeder sized matched capacity is strongly recommended ensure optimal continuous chokefed operation maximize liner life production output
Can this crusher handle wet sticky material?
While capable performance will be reduced materials high clay moisture content increase risk chamber packing recommend evaluating application specific conditions may necessitate prescreening washing station
متوقع آپريشنل دستيابي ڇا آهي?
When paired with proper preventive maintenance program including regular lubrication bearing inspections field data indicates operational availability exceeding based on twoshift fiveday operation excluding planned maintenance windows
لباس جا حصا آساني سان دستياب آهن?
Yes all critical wear parts jaw plates cheek plates are stocked regional distribution centers ensure fast delivery minimize waiting time urgent replacements
What foundation requirements are necessary?
Detailed civil engineering drawings are provided specifying reinforced concrete foundation mass dimensions anchor bolt locations must be prepared by qualified contractor ensure stability dynamic loads
