تصديق ٿيل Jc5000 Jaw Crusher ھول سيل قيمت
Targeting Primary Crushing Bottlenecks: The HighCost of Compromise
Your primary crushing stage sets the tone for your entire downstream process. Inefficiency here cascades, eroding profitability. Are you grappling with the true costs of your current jaw crusher? Consider these operational challenges: Unplanned downtime due to premature wear part failure, گم ٿيل پيداوار ۾ هزارين في ڪلاڪ خرچ. Inconsistent feed opening and uneven wear patterns leading to unpredictable product gradation and increased recirculating load. Excessive vibration and structural stress that accelerates fatigue on the chassis and foundation, demanding costly structural repairs. High energy consumption per ton of material processed, directly impacting your operating margin. The constant tradeoff between throughput capacity and final product quality.
Introducing the Certified Jc5000 Jaw Crusher: a heavyduty, singletoggle jaw crusher engineered for maximum throughput and longevity in the most demanding primary crushing applications. Designed for stationary plant installation or robust mobile setups, it processes quarried rock, تباهي ڪنڪريٽ, and runofmine ore up to 1200mm in size.
آپريشنل ڪم فلو:
1. کاڌو & پري اسڪريننگ: Oversize material is directed into the large feed hopper, with optional grizzly prescreening to bypass fines.
2. Aggressive Crushing Stroke: The highinertia flywheels and an aggressive elliptical crushing motion ensure efficient nipangle breaking at the inlet.
3. ڪنٽرول ٿيل خارج ٿيڻ: The hydraulic toggle adjustment system allows operators to set the closedside setting (سي ايس ايس) under load for precise product size control.
4. مواد خارج ڪرڻ: Crushed material exits with minimal slabby or flaky product due to the optimized chamber geometry.
ايپليڪيشن جو دائرو: Hightonnage مجموعي پيداوار لاء مثالي, hard rock mining primary stations, and largescale construction & demolition recycling plants.
حدون: Not designed for grinding or ultrafine reduction; maximum feed size and material abrasiveness are bounded by its design specifications.
بنيادي خاصيتون: Engineering for Operational Superiority
HeavyDuty فريم ڊيزائن | ٽيڪنيڪل بنياد: محدود عنصرن جو تجزيو (ايف اي اي) بهتر دٻاء جي ورڇ | آپريشنل فائدا: سائيڪل جي لوڊشيڊنگ تحت فريم ٿڪڻ جي ڀڃڪڙي کي ختم ڪري ٿو, ensures alignment integrity | ROI اثر: تباهي واري ساخت جي ناڪامي جي خطري کي گھٽائي ٿي, extends service life beyond 20+ سال
هائيڊولڪ ٽوگل ايڊجسٽمينٽ سسٽم | ٽيڪنيڪل بنياد: Hydraulic ram replaces traditional mechanical shims | آپريشنل فائدا: CSS adjustment in minutes versus hours, even while empty | ROI اثر: Cuts downtime for product changes by up to 80%, ٻوٽي جي لچڪ وڌائي ٿي
وسايو ويو & Tempered Jaw Dies | ٽيڪنيڪل بنياد: ISO9001certified alloy steel with specialized heat treatment | آپريشنل فائدا: Achieves optimal hardnesstoughness balance, resisting abrasive wear and fracture | ROI اثر: لباس جي زندگي کي وڌائي ٿو 3050% معياري مينگانيز اسٽيل مٿان, قيمت گھٽائڻ
Spherical Roller Bearing Assembly | ٽيڪنيڪل بنياد: Largediameter bearings with automated lubrication ports | آپريشنل فائدا: Supports high radial and axial loads, runs cooler under continuous duty | ROI اثر: Proven bearing service intervals exceeding 24,000 ڪلاڪ, eliminating a common failure point
PLCIntegrated Protection System | ٽيڪنيڪل بنياد: Continuous monitoring of power draw, bearing temperature, ۽ هائيڊولڪ پريشر | آپريشنل فائدا: Prevents tramp metal damage through automated clearing cycles and immediate shutdown on fault detection | ROI اثر: Protects core components from irreversible damage, avoiding sixfigure repair bills
Competitive Advantages of the Certified Jc5000 Jaw Crusher
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (تقابلي ڪلاس) | Jc5000 Solution Documented Result | فائدو (% سڌارو) |
| : | : | : | : |
| دستيابي (اپٽائم)| 9294% | فيلڊ ڊيٽا مسلسل ڏيکاري ٿو >96% دستيابي| +34% |
| زندگيءَ جو لباس (ابراھيندڙ پٿر)| ~450,000 metric tons per set | Average documented life of 650,000 ميٽرڪ ٽين| +44% |
| توانائي جي ڪارڪردگي| 0.85 kWh/metric ton processed| Verified average of 0.72 kWh/metric ton| +15% گهٽتائي |
| CSS ترتيب ڏيڻ جو وقت| 24 ڪلاڪ (mechanical shim) | <30 منٽ (هائيڊولڪ سسٽم) |< 85% |
Based on aggregated field performance reports from installed units in granite and basalt quarries.
ٽيڪنيڪل وضاحتون
فيڊ کولڻ: 1500mm x 1200mm (59" x 47")
وڌ ۾ وڌ فيڊ سائيز: Up to 1200mm (47") ڪنڊ ڊگھائي
بند طرف سيٽنگ (سي ايس ايس) حد: 150mm 300mm (6" 12")
گنجائش جي حد: تائين 1,750 ميٽرڪ ٽين في ڪلاڪ (فيڊ مواد ۽ CSS تي منحصر آهي)
ڊرائيو پاور جي گهرج: Dual drive configuration requiring a total connected power of up to kW/HP.
ڪڪڙ جو وزن (بنيادي يونٽ): Approximately XX metric tons.
مکيه فريم جي تعمير: Fabricated from heavyduty steel plate with reinforced ribbing; stressrelieved before machining.
Swing Jaw Construction: Forged from a single piece of highstrength steel.
آپريٽنگ جي درجه حرارت جي حد: 20°C کان +40°C (4°F کان +104°F) with standard lubricants.
ايپليڪيشن منظرنامو
Granite Aggregate Quarrying Challenge:
A largescale quarry faced excessive downtime every two weeks for manual jaw gap adjustment using shims. Product consistency drifted between adjustments.
حل:
Implementation of a Certified Jc5000 Jaw Crusher as the primary unit.
نتيجا:
CSS adjustments reduced from biweekly fourhour tasks to tenminute procedures. Plant managers reported a measurable improvement in gradation consistency (+/5% فرق), enabling more efficient downstream screening.
Iron Ore Primary Crushing Challenge:
An iron ore processing plant struggled with premature bearing failures in their primary crusher every ~18 months due to extreme dust ingress and high cyclic loads.
حل:
Installation of a Certified Jc5000 with its sealed spherical roller bearing labyrinth system connected to an automated grease injection system.
نتيجا:
Bearing inspection after two years showed no signs of contamination or spalling. Projected service life now exceeds five years based on condition monitoring data.
تجارتي خيالات
The Certified Jc5000 is positioned as a capital investment focused on total cost of ownership reduction over a minimum tenyear horizon.
قيمت جا درجا: Base equipment pricing is structured around drive motor configuration options (مثال, standard efficiency vs. premium efficiency motors). Export packaging standards also affect base price.
اختياري خاصيتون & ڪَٽَ: Key options include an integrated automatic lubrication system for bearings and toggle area; various jaw die profiles for different applications; different liner materials for feed hopper; motor starter package; advanced condition monitoring sensors tied directly into plant SCADA systems.
سروس پيڪيجز: Threetiered plans are available:
Bronze – Extended warranty coverage on major components.
Silver – Bronze benefits plus annual inspection by factorycertified technicians.
Gold – Allinclusive coverage including scheduled wear part replacement at prenegotiated rates.
فنانسنگ جا اختيار: Available through partnered financial institutions include standard equipment leasing structures or project financing tailored for greenfield installations.
اڪثر پڇيا ويا سوال
1. Is the Certified Jc5000 compatible with our existing secondary/tertiary crushing circuit?
ها. Its precisely controllable CSS allows you to tune its output gradation as optimal feed stock for your cone crushers or further processing stages.
2. اسان جي مجموعي پلانٽ جي توانائي جي استعمال تي متوقع اثر ڇا آهي?
Industry testing demonstrates that its higher throughput per kWh can reduce primary crushing energy costs by approximately . This impact is most significant in operations running multiple shifts.
3. How does the hydraulic toggle system handle tramp metal events?
The system includes an automatic release function that allows the moving jaw to yield under extreme pressure from uncrushable material before resetting itself—minimizing downtime without manual intervention.
4.What are typical lead times for delivery?
For standard configuration units built against forecast orders lead time is typically XX months exworks Confirmed orders will receive firm scheduling upon deposit receipt
5.Are there financing options available that separate equipment cost from installation services?
Yes project financing can be structured such that site preparation electrical work installation commissioning services are bundled into a single agreement providing clear budget control
6.اسان جي سار سنڀال جي عملدار لاء ڪهڙي تربيت ڏني وئي آهي?
A comprehensive twoday onsite training program covering operation daily checks routine maintenance procedures troubleshooting guides is included with every unit purchase
7.Can we source compatible wear parts locally or must they be OEM?
While dimensional drawings are available allowing local fabrication we strongly recommend genuine OEM parts Their metallurgical specifications directly influence documented performance metrics like throughput wear life
