تصديق ٿيل ڪرشنگ ۽ اسڪريننگ جو سامان ٺاهيندڙ
1. PAINPOINT driven اوپننگ
سار سنڀال جي خرچن کي وڌائي رهيا آهن ۽ غير منصوبابندي بند وقت توهان جي مجموعي پيداوار جي مارجن کي ختم ڪري رهيا آهن? نامناسب فيڊ سائيز, ڇڪڻ وارو مواد, and the relentless demand for higher throughput create a cascade of operational challenges for plant managers. اهي مسئلا سڌو سنئون توهان جي هيٺئين لائن تي اثر انداز ڪن ٿا: اضافي لباس جو حصو متبادل, costly hourly labor for adjustments, and production shortfalls that delay project timelines and contract fulfillment.
Are you currently managing:
Premature Wear Failure: ڇا توهان لينر مٽائي رهيا آهيو, ڪپڙا, or jaws more frequently than the OEM projected lifespan, leading to high consumable costs and frequent stoppages?
ذريعي رڪاوٽون: Is your current crushing circuit unable to process peak feed volumes or handle varying material hardness without causing downstream delays?
پيداوار جي معيار ۾ تضاد: Are you facing challenges in maintaining a consistent product gradation, leading to rejected loads or the need for reprocessing?
هاء آپريشنل پيچيدگي: Does your equipment require constant manual monitoring and adjustment to maintain performance, tying up skilled labor?
A robust primary crushing station is the foundation of any efficient operation. The right jaw crusher must not only withstand punishment but also optimize the entire flow of material to your secondary and tertiary circuits.
2. پيداوار جو جائزو: HEAVYDUTY JAW Crusher
This product is a stationary heavyduty jaw crusher engineered for primary crushing applications in quarrying, کان کني, ۽ وڏي پيماني تي تعميراتي ريسائڪلنگ. اهو وڏي فيڊ مواد قبول ڪرڻ لاء ٺهيل آهي (1200mm تائين) and reduce it to a consistent, manageable size for subsequent processing stages.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: Large shot rock or runofquarry material is loaded into the vibratory grizzly feeder, which bypasses subsize material and directs only oversize to the crusher.
2. ڇڪڻ وارو عمل: Material enters the aggressive crushing chamber where a steep nip angle and high inertia elliptical jaw motion apply compressive force to break rock.
3. خارج ٿيڻ & صفائي: ڪٽيل مواد هڪ هائيڊولڪ ترتيب سان بند ٿيل سائڊ سيٽنگ ذريعي نڪرندو آهي (سي ايس ايس), ensuring precise control over final product size. An automatic toggle tensioning and clearing system protects the unit from tramp metal.
ايپليڪيشن جو دائرو & حدون:
دائرو: سخت پٿر لاء مثالي (گرينائيٽ, بيسالٽ), ٻرندڙ معدنيات, ۽ مضبوط ٿيل ڪنڪريٽ جي تباهي واري ملبي. Serves as the primary reduction unit in fixed plant configurations.
حدون: گندي لاء ٺهيل ناهي, sticky materials without prior scalping. Requires a stable concrete foundation and significant upfront capital investment compared to mobile units.
3. بنيادي خاصيتون
ڊيپ ڪرشنگ چيمبر & جارحتي نپ زاويه | ٽيڪنيڪل بنياد: Kinematic geometry of moving jaw | آپريشنل فائدا: وڌايل گنجائش في اسٽروڪ ۽ گھٽ پلنگ; draws material into the crushing zone effectively | ROI اثر: Higher throughput with same footprint reduces costperton; fewer operator interventions for clearing
هائيڊولڪ ٽوگل ايڊجسٽمينٽ سسٽم | ٽيڪنيڪل بنياد: ڊبليڪٽنگ هائيڊولڪ سلنرز روايتي ميخانياتي ٽوگل پليٽ کي تبديل ڪن ٿا | آپريشنل فائدا: Enables remote adjustment of CSS for product sizing and provides automatic uncrushable release in seconds | ROI اثر: دستي شيم ترتيبن کي ختم ڪري ٿو, saving hours of downtime; prevents major damage from tramp metal
HeavyDuty ٺهيل اسٽيل فريم | ٽيڪنيڪل بنياد: Stressrelieved steel plate construction with finite element analysis (ايف اي اي) اصلاح | آپريشنل فائدا: Provides exceptional structural integrity under high cyclic loads, فريم جي ٿڪڻ ۽ ترتيب جي مسئلن کي گھٽائڻ | ROI اثر: Extends operational life of core structure beyond 20+ سال عام حالتن هيٺ
WedgeLock Jaw Die Retention System | ٽيڪنيڪل بنياد: مشيني طور تي بند ٿيل ويجز بغير رال جي پٺڀرائي کان سواءِ جبڑے جي پليٽن کي محفوظ ڪن ٿا | آپريشنل فائدا: Allows fast, safe die changes with standard tools; eliminates hazardous resin heating/pouring | ROI اثر: تائين لائينر جي تبديلي جي وقت کي گھٽائي ٿو 50%, پلانٽ جي دستيابي کي وڌائڻ
انٽيگريڊ موٽر بيس & بيلٽ گارڊ | ٽيڪنيڪل بنياد: گڏيل بيس پليٽ ڊيزائن شامل ڪرڻ وارو کولہو, ڊرائيو موٽر, and sheaves | آپريشنل فائدا: Ensures permanent Vbelt alignment; reduces vibration transmission; enhances overall site safety | ROI اثر: Prolongs belt life by up to 30% ۽ سار سنڀال جي چڪاس کي گھٽائي ٿو
مرڪزي گريسنگ پوائنٽ | ٽيڪنيڪل بنياد: Labyrinth seal protection fed from a singlepoint manifold | آپريشنل فائدا: Allows complete bearing lubrication in under 10 minutes from ground level during routine stops | ROI اثر: Standardizes preventive maintenance, ensuring bearing longevity and preventing costly failures
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار | هن جبڑے کولہو حل | فائدو (% سڌارو) |
| : | : | : | : |
| لائنر جي تبديلي جو وقت (جيو مري) | 1216 ڪلاڪ (mechanical shims/resin) | 68 ڪلاڪ (hydraulic wedge system) | 50% تيز |
| ملڪيت جي ڪل قيمت (5سال جو اندازو) Based on Wear Parts & بند وقت| بيس لائين (100%)| اندازي مطابق 1525% گهٽتائي| تائين 25% هيٺيون |
| ذريعي جي گنجائش (سخت گرينائيٽ) at Same CSS| بيس لائين (100%)| +1015% due to chamber geometry & ڪنيميٽيڪس| تائين 15% وڌيڪ |
| Bearing Life Expectancy Under Peak Load| ~12,000 hours with optimal greasing| ~16,000 hours with forcedfeed lubrication & ترتيب ڏيڻ| ~33% ڊگهو |
5. ٽيڪنيڪل وضاحتون
ماڊل نامزدگي: JC1208HD
فيڊ کولڻ: 1200mm x 800mm
وڌ ۾ وڌ فيڊ سائيز: 1000mm lump
Recommended Closed Side Setting Range: 150mm 250mm
گنجائش جي حد (مواد جي لحاظ کان مختلف آهي): 450 750 MTPH
ڊرائيو پاور جي گهرج: 150 ڪلواٽ (200 ايڇ پي) برقي موٽر
ڪڪڙ جو وزن (موٽر کان سواء & base): لڳ ڀڳ 48,000 ڪلو
اهم مواد جي وضاحت: Main frame – ASTM A36 Steel; Jaw dies – AR400 manganese steel; Shaft – forged alloy steel EN24.
جسماني طول و عرض (ايل x ڊبليو x ايڇ): ~4.2m x 3.8m x 3.5m
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل.
6. درخواست جا منظر
گرينائيٽ ڪواري توسيع پروجيڪٽ
چيلنج: An existing quarry needed to increase primary circuit output by over 30% without expanding its primary crusher footprint or foundation.
Solution Implementation of our JC1208HD jaw crusher with its deepchamber design replaced an older model of similar physical size.
Results Throughput increased by an average of 35%. The hydraulic toggle system allowed quick daily CSS checks without stopping production entirely.
شهري تعمير & Demolition Recycling Hub
Challenge Processing heavily reinforced concrete foundations produced excessive tramp metal incidents causing weekly shutdowns on their previous crusher.
Solution A JC1208HD was installed with its automatic hydraulic release system set at a conservative pressure threshold.
Results The system activated seven times in the first month releasing rebar bundles each event resulted in less than two minutes of downtime compared to previous halfday repairs No major component damage was sustained
7 تجارتي خيالات
Equipment pricing is structured into three standard tiers based on configuration:
1. Base Unit Tier Includes crusher fabricated base motor sheaves vbelts guards Standard manganese jaw dies are quoted separately as wear parts
2 Premium Package Tier Base unit plus automated grease system hydraulic power pack for toggle adjustment spare part starter kit Discounted wear parts contract available
3 Turnkey Skid Tier Crusher preassembled on a heavyduty transportable skid including feeder scalping screen walkways access platforms Requires site connection only Financing Options Capital lease operating lease or loan structures can be arranged through partners Typical terms range from months Service Packages Annual inspection packages extended warranty on major components guaranteed wear part performance rates are offered Optional Features Dust suppression spray systems special alloy liners remote monitoring telematics package
8 FAQ
What power supply is required for this jaw crusher? The unit requires a kV AC supply suitable for a kW motor Variable frequency drives can be accommodated but must be specified at order
Can this crusher handle slag or other abrasive materials? Yes but we recommend specifying our Xtralloy premium manganese liners which field data shows can improve wear life by over in highly abrasive applications compared to standard manganese
What is the lead time from order to shipment? For standard configurations lead time is typically weeks Custom configurations may require additional engineering time
ڇا توهان تنصيب جي نگراني فراهم ڪندا آهيو? Yes we offer technical commissioning support This service includes foundation drawing verification initial startup supervision operator training documentation handover
Are your machines compatible with existing conveyor systems? Our engineering team can review your existing discharge height conveyor specifications We provide detailed interface drawings as part of our predelivery documentation
