Certified Crushing And Screening Equipment Datasheet
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع دير سان توهان جي مجموعي پيداوار جي مارجن کي ختم ڪري رهيا آهن? پلانٽ مينيجرز ۽ ٺيڪيدار لاء, maintaining consistent output with primary crushing equipment is often hampered by persistent challenges. These include premature wear on manganese steel components leading to frequent liner changes, unplanned stoppages due to tramp metal or uncrushable material, and inefficient size reduction that bottlenecks downstream processes. قيمتون قابل قدر آهن: every hour of unscheduled maintenance can result in thousands in lost production and labor. ان کان سواء, inconsistent feed size from the primary stage increases wear on secondary crushers and screens, compounding your total cost of ownership. Are you seeking a solution that delivers not just raw power, but intelligent reliability? What if your primary crushing station could improve availability while reducing perton operating costs? The answer lies in selecting engineered equipment designed for these specific demands.
2. پيداوار جو جائزو
This datasheet details the CSeries HeavyDuty Primary Jaw Crusher, a cornerstone machine for highcapacity primary crushing in quarrying, کان کني, ۽ وڏي پيماني تي مجموعي پيداوار. Engineered for the first reduction of blasted rock and oversized feed material, ان جي آپريشنل ڪم فلو reliability جي وضاحت ڪئي وئي آهي: 1) Large feed opening accepts runofmine or shot rock directly from haul trucks. 2) هڪ مضبوط, fixed jaw die and an aggressive elliptical motion moving jaw create high crushing force at the nip angle. 3) Material is progressively crushed as it moves down the chamber until it reaches the desired discharge setting. 4) ڪڪڙيل مواد تري ۾ نڪرندو آهي, ready for transport to secondary screening or crushing circuits.
ايپليڪيشن جي دائري ۾ شامل آهي پروسيسنگ سخت رگڻ جهڙوڪ گرينائيٽ, بيسالٽ, ۽ پٿر جو پٿر, as well as recycled concrete and asphalt. اهم حدون شامل آهن فيڊ سائيز; exceeding the maximum recommended feed top size can cause damage and is not advised. This machine is designed as a stationary or semimobile primary unit and is not suitable as a portable or secondary/tertiary crusher without significant circuit redesign.
3. بنيادي خاصيتون
ماڊل فريم ڊيزائن | ٽيڪنيڪل بنياد: محدود عنصرن جو تجزيو (ايف اي اي) بهتر دٻاء جي ورڇ | آپريشنل فائدا: Eliminates stress concentrations that lead to frame fatigue cracks, ensuring structural integrity under peak loads | ROI اثر: توسيع سروس جي زندگي سرمائي متبادل چڪر کي گھٽائي ٿي; فيلڊ ڊيٽا ڏيکاري ٿو a 40% improvement in frame longevity over nonmodular designs.
NonWelded Quenched & Tempered Frame | ٽيڪنيڪل بنياد: Highstrength alloy steel sections bolted together | آپريشنل فائدا: ويلڊڊ فريم جي مقابلي ۾ اعلي ٿڪائي مزاحمت فراهم ڪري ٿي; allows for easier transportation and site assembly | ROI اثر: تباهي واري فريم جي ناڪامي جي خطري کي گھٽائي ٿو; reduces logistics costs for remote site installations.
ST Chamber Geometry | ٽيڪنيڪل بنياد: اصلاح ٿيل نپ زاويه ۽ ڪرشنگ گفا پروفائل | آپريشنل فائدا: تائين جي صلاحيت وڌائي ٿو 10% versus previous models while maintaining same footprint; promotes better material flow and reduces choking | ROI اثر: Higher throughput directly increases revenue potential without requiring a larger machine investment.
انٽيگريڊ موٽر بيس & بيلٽ گارڊ | ٽيڪنيڪل بنياد: Unified casting that aligns crusher, motor sheaves, ۽ محافظ | آپريشنل فائدا: تنصيب کي آسان بڻائي ٿو, ensures perfect Vbelt alignment to reduce wear, and enhances operator safety with integral guarding | ROI اثر: تنصيب جو وقت تقريباً گھٽائي ٿو 15 ڪلاڪ; improves drivetrain efficiency for lower power consumption.
DualActing Hydraulic Toggle System | ٽيڪنيڪل بنياد: هائيڊولڪ سلنرز روايتي ميخانياتي ٽوگل پليٽ کي تبديل ڪري ٿو | آپريشنل فائدا: Enables safe adjustment of the closedside setting (سي ايس ايس) under load and provides automatic tramp iron release to protect internal components | ROI اثر: Cuts CSS adjustment time by over 70%; prevents costly damage from uncrushables, protecting major components like the pitman and bearings.
MX Jaw Die پروفائل | ٽيڪنيڪل بنياد: Computermodeled die geometry based on cavity dynamics | آپريشنل فائدا: Generates a more consistent product shape with fewer elongated particles; increases usable liner life through even wear distribution | ROI اثر: لائنر جي تبديلي جي تعدد کي گھٽائي ٿو; improves product quality for highervalue end products like chip seal aggregates.
مرڪزي گريسنگ پوائنٽ | ٽيڪنيڪل بنياد: Singlepoint lube distribution manifold | آپريشنل فائدا: Allows all major bearing points to be serviced from one safe, accessible location during routine maintenance stops | ROI اثر: Standardizes lubrication procedure, reduces service time by an average of 30 منٽ في شفٽ, and ensures critical bearings are never missed.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار | CSeries Primary Jaw Crusher Solution | فائدو (% سڌارو) |
|||||
| مشيني دستيابي | 9092% | 9496% | +45% |
| لائنر زندگي (ابراھيندڙ پٿر) | 120,000 150,000 ٽين | 180,000 220,000 ٽين | +4050% |
| CSS ترتيب ڏيڻ جو وقت | 46 ڪلاڪ (مشيني) | 11.5 ڪلاڪ (هائيڊولڪ) | 70% |
| Power Consumption per ton Baseline Reduced by ~8% 8% ڪارڪردگي حاصل ڪرڻ |
| Installed VBelt Life 12 مهينا 1824 مهينا +50100% |
5. ٽيڪنيڪل وضاحتون
ماڊل رينج: C120 through C160
فيڊ کولڻ: From 800mm x 510mm (32” x 20”) to 1200mm x 830mm (47” x 33”)
وڌ ۾ وڌ فيڊ سائيز: Up to 1020mm (40”)
بند طرف سيٽنگ (سي ايس ايس) حد: 75mm 250mm (3” 10”) ماڊل تي منحصر ڪري ٿو
گنجائش جي حد: تائين 990 ميٽرڪ ٽين في ڪلاڪ (MTPH), فيڊ مواد ۽ CSS تي منحصر آهي.
بجلي جي گهرج: Electric motor from 90 kW کان 200 ڪلواٽ.
ڪڪڙ جو وزن: تقريبن کان 23 ,000 ڪلو تائين 45 ,000 ڪلو.
فريم مواد: وڏي طاقت ختم ٿي وئي & tempered steel.
جيو مري: Premium manganese steel with optional MX profile.
آپريٽنگ جي درجه حرارت جي حد: 30°C کان +45°C (22°F کان +113°F) معياري لوبريڪنٽس سان.
مٽي & شور جي گھٽتائي: Prepared for integration with water spray systems and acoustic enclosures as optional packages.
6. درخواست جا منظر
Granite Quarry Primary Reduction Challenge:
Specific problem was excessive downtime for manganese jaw die replacement every 110 ,000 tons due to highly abrasive stone.
حل:
Implementation of a C150 jaw crusher equipped with MXprofile jaw dies.
نتيجا:
Achieved an average liner life of 205 ,000 tons between changes. This extended cycle reduced annual planned downtime by 120 ڪلاڪ
and lowered liner cost per ton by 35%
LargeScale Recycled Concrete & Asphalt Plant Challenge:
Unpredictable feed containing rebar tramp metal caused regular damage events in the existing primary crusher.
حل:
Deployment of a C130 jaw crusher with the dualacting hydraulic toggle system for automatic uncrushable release.
نتيجا:
The system successfully ejected over 50 tramp metal events in the first year with zero mechanical damage
Availability increased from 88%
جي طرف 95%
significantly improving plant throughput predictability
7. تجارتي خيالات
Pricing for CSeries Primary Jaw Crushers is tiered based on model size (C120/C130/C150/C160), with standard configurations including the crusher,موٽر ڊرائيو,and basic guarding.Optional features that impact cost include:
خودڪار سيٽنگ ريگيوليشن سسٽم
Wear line monitoring sensors
Specialized wear packages for ultraabrasive applications
Skidmounted or modular assembly designs
Service packages are available in three tiers:Bronze preventive maintenance plansSilver partsandlabor coverageand Gold fullservice agreements including liner changes.Financing options encompass capital leaseoperating leaseand rentaltoown structures tailored to project cash flow requirementswith terms typically ranging from 24
جي طرف 84 مهينا
8. FAQ
What is required for foundation design?
Detailed foundation drawings specifying bolt loadsdynamic forcesand concrete volume are provided with each machineOur engineering team can review customersubmitted foundation plans upon request
Can this crusher process wet or sticky material?
While capableperformance is optimized for drytomoderately moist feedHighly claybound or wet material may reduce capacityWe recommend consultation on feeder design or prescreening if this is a primary feedstock
عام پهچائڻ جو وقت ڇا آهي?
For standard modelslead time ranges from 16
جي طرف 24 weeksfrom order placementExpedited manufacturing may be available
لباس جا حصا آساني سان دستياب آهن?
YesGlobal distribution centers stock critical wear parts like jaw diesbearingsand toggle componentsGuaranteed inventory programs ensure part availability
Does installation require specialist technicians?
While local contractors can perform installationwe strongly recommend supervised erection by our certified field service techniciansThis ensures optimal commissioningperformance validationand operator trainingtypically requiring 57 ڪم ڪندڙ ڏينهن
